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CPMG Magma M4, Owner'S/Operator'S Manual

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CPMG Magma M4 Owner'S/Operator'S Manual Download Page 30

30 

 

Hydraulic Manifold Components 

 

Item Part #

Description

1

172371 Hyd. Manifold

2

171597 Guage

3

172587 Relief Valve (Set at 800 PSI)

4

172226 Spool and Coil Kit for Matl Pump
172224 Spool for Matl Pump
172225 Coil for Matl Pump (2 req'd)

5

172589 Spool and Coil Kit for TFC
172557 Spool for TFC
172585 Coil for TFC

6

172583 Spool and Coil Kit for Agitator
172584 Spool for Agitator
172585 Coil for Agitator (2 Req'd)

7

172563 Rotary Flow Control

Summary of Contents for Magma M4

Page 1: ...Melter Applicator Owner Operator Manual 2601 Niagara Lane Plymouth MN 55447 763 557 1982 877 841 0848 Fax 763 557 1971 Part 161621 Rev B 1 20 17 Magma M4 Dual Pump ...

Page 2: ...plete Wiring Diagram 21 Engine Harness 22 Control Panel 23 24 Main Supply Harness 25 Burner 26 Dual Heater Hose Relay Panel 27 Dual Heated Hose control Panel 28 Hydraulic Schematic 29 Hydraulic Manifold Components 30 Hydraulic Schematic Dual Pump Option 31 Electrical Components 32 Engine Components 33 34 Material Plumbing Components 35 36 Material Pump Parts List 37 38 Sealing Hose Wand 39 Sealing...

Page 3: ... The use of this manual in sures accurate adjustments operation and proper lubrication of your equipment Please keep it handy Any parts orders or service problems relating to CIMLINE equipment should be di rected to the CIMLINE Parts Department at either 763 557 1982 or 800 328 3874 When ordering parts please have the following information available Serial Number ____________________________ Model...

Page 4: ...l hose 8 Do not operate without safety cover on hose 9 Do not touch exhaust stacks or mufflers 10 Wear heavy leather boots or shoes 11 Wear long pants with no cuffs WARNING Do not over fill the melting tank For best results add only as much material as required for the job or a maximum of 75 of tank capacity Model 410 308 gallons WARNING On a new Melter applicator or a unit that has been idle for ...

Page 5: ...5 Model Number A in cm B in cm C in cm Weight lbs kg empty 410 89 226 188 478 93 236 5420 2458 Weights are without options Weights and Dimensions ...

Page 6: ...ow rate of the material being pumped to the hose and sealing wand by changing the pressure setting Turning the valve clockwise will increase the pressure which in turn will increase the flow During sealing operations this valve alone can be used to regulate flow 8 Sealing Hose Valve Opening this valve will allow the material being pumped to flow through the hose and sealing wand The valve should b...

Page 7: ...7 Controls and Their Functions 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 8: ...2 START ENGINE A Turn key on engine control to 1 B Heat glow plugs 3 5 seconds C Turn key to 2 D Release when engine starts 3 OPEN PRESSURE VALVE Turn pressure valve counter clockwise all the way open Start up B Set rotary switch to RUN ...

Page 9: ...m B Place wand in port 5 Ready for Work When all 3 GREEN lights are on A Set Flow to 0 B Pin Wand trigger and set handle forward C Set Flow to 5 Start up D Close pressure valve to desired material flow level E Start Sealing ...

Page 10: ...ication temperature of 380 deg F With some materials it may be needed to change the controller to achieve the appropriate appli cation temperature To achieve this open the control box and alter the material controller top controller by following the directions below Increase UP Decrease DOWN A 1 Press the SET button 2 SP1 is displayed 3 Press the SET button 4 Current Temperature is displayed 5 Use...

Page 11: ...se Clean out Let pump run in reverse for 2 minutes Pump Clean out Unpin wand trigger Turn pressure valve all the way counter clockwise Continue running pump in reverse for 2 minutes Shut down Shut Engine off by turning key to 0 Set Rotary switch to OFF Move Boom to travel position and lock Store wand E Turn pressure valve all the way clock wise ...

Page 12: ...unplug the hose On cold and windy days it is very important to maintain material flow through the hose at all times This requires keeping the material up to temperature and return ing the wand to the access port anytime the wand will be shut off for more than 30 seconds to a minute If the hose plugs during sealing operations one of the follow ing procedures should be followed 1 Immediately remove ...

Page 13: ...so that the burner will have to run for a period of time long enough to heat the hose sufficiently The actual time required will vary depending on how much material and what type of material is left in the hose Thermal regulating gate must be wide open On propane units the stack diverter must be closed 4 If the unit is clogged and the above two procedures are not possible it may be necessary to us...

Page 14: ...t from inside cover and from housing Check engine manual for washing instructions We recommend stocking replacement filters Diesel Units Use of high quality detergent oil of API American Petroleum Institute service class CC or CD grade Select the viscosity based on the air temperature at the time of operation Check your engine manual for other recommendations Burner There are several items that ne...

Page 15: ...ent X Inspect spark plugs and breaker pts Propane units only X Inspect burner motor brushes replace if worn out X Inspect burner nozzle electrode head pos adjust if nec X Change engine oil and oil filter X Grease agitator bearing block load adapter X Inspect fuel filter replace if dirty X Inspect Diesel burner electric eye clean if dirty X Grease wheel bearings X Inspect chamber lining replace if ...

Page 16: ...traight weight oils We recommend that you do not mix oil brands Mixing any oils engine oil transmission fluid etc adversely affects each manufacturers formula COLD OIL LEVEL M4 Hydraulic Reserve Capacity 30 Gallons Hydraulic Oil Type Conoco MV32 or equiv Diesel Fuel Capacity 30 Gallons Diesel Fuel Type ASTM D975 No 2 Heat Transfer Oil Capacity 36 Gal Heat Transfer Oil Type See Specs On next page A...

Page 17: ...tives to make the oil con form to different applications YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship out NOTE CIMLINE Melter Applicators include and expansion tank that cools the oil that is ex posed to the outside air When the oil heats up and expan...

Page 18: ...ial in the tank For example 1052 divided by 231 4 55 4 55 x 2 of material 9 11 Volume of tank in cubic inches for each inch of material MATERIAL VAT MODEL 410 13 9 GALLONS PER INCH INSULATION AIR OIL Material Depth Model 410 3210 Cubic Inches 2 27 79 4 55 58 6 83 38 8 111 17 10 138 96 12 166 75 14 194 55 16 222 34 18 250 13 20 277 92 22 305 71 24 333 5 26 361 3 28 389 09 Material Tank Capacity ...

Page 19: ... level Check oil level Foreign object lodged in line Remove foreign object Pump damaged Repair or replace pump Material pump rotates but does not pump material Pump worn or damaged Repair or replace pump Pump rotating in wrong direction Reverse pump switch Pump inlet line plugged Check matl tank grid and lines for ob struction Too much material left in lines from previous use Heat plumbing and val...

Page 20: ...20 Parts Section ...

Page 21: ...21 Complete Wiring Diagram ...

Page 22: ...22 Wiring Diagrams Engine Harness ...

Page 23: ...23 Wiring Diagram Switch Plate ...

Page 24: ...24 Wiring Diagram Switch Plate ...

Page 25: ...25 Wiring Diagrams Main Supply Harness ...

Page 26: ...26 Wiring Diagrams Burner ...

Page 27: ...13 421400 Control Box Lid 4 111409 Pulley 14 420314 Door Stop 5 405269 Top Gen Tightener Weld 15 153814 Latch 6 420979 Plate Adjustement Bracket 16 152754 Strain Relief 7 405270 Btm Gen Tightener Weld 17 404810 Contorl Box 8 130340 Hose Relay 18 152817 Hinge 9 130113 Relay 19 152813 Hinge 10 130614s Relay Panel Assy 110974 Belt not Shown Wiring Diagrams Dual Heater Hose Relay Panel ...

Page 28: ...28 Wiring Diagrams Dual Heated Hose Control Panel ...

Page 29: ...29 Hydraulic Schematic For Compressor Hydraulics see Supplement manual ...

Page 30: ...at 800 PSI 4 172226 Spool and Coil Kit for Matl Pump 172224 Spool for Matl Pump 172225 Coil for Matl Pump 2 req d 5 172589 Spool and Coil Kit for TFC 172557 Spool for TFC 172585 Coil for TFC 6 172583 Spool and Coil Kit for Agitator 172584 Spool for Agitator 172585 Coil for Agitator 2 Req d 7 172563 Rotary Flow Control ...

Page 31: ...31 Hydraulic Schematic Dual Pump Option For Compressor Hydraulics see Supplement manual ...

Page 32: ...32 Electrical Components ...

Page 33: ...essor Engine 18 155976 Exhaust Pipe 5 111662 Fuel Filter Compressor Engine 19 155143 Flex Exhaust Pipe 6 152047 Rubber Isolator 20 130431 Generator with Pulley Non compressor Engine 7 422167 Engine Mount RH 21 110947 Belt A 29 Non Compressor Engine 8 425244 Engine Mount LH 22 111826 Engine With Heated Hose Generator 9 406139 Generator with Pulley 111827 Engine With out Heated Hose Genera tor 10 11...

Page 34: ...34 Engine Components ...

Page 35: ...35 Material Plumbing Components ...

Page 36: ...36 Material Plumbing Components ...

Page 37: ...37 Material Pump Parts List For Reference Only We do not stock rebuild parts 120803 20 GPM 154151 30 GPM ...

Page 38: ...38 Material Pump Parts List For Reference Only We do not stock rebuild parts ...

Page 39: ...297 Spring 4 120412 Pipe Nipple 16 427116 Spring Guard 5 120560 Ball Valve 17 155272 Metal Sleeve 6 130323 Switch qty 2 18 111725 Brass Washer 7 427557 Handle Weld 19 100207 Hex Nut 8 407232 2 5 Swivel Disk 20 100169 Lock Nut 9 403905 Vlave Lever Weld 21 130224 Boot 10 427358 Engagement Rod 22 130580 Harness 11 416863 Control Rod 23 200526 Heated Hose Kit Gen4 12 130155 Clevis ...

Page 40: ...rtened or angled on field for specific applications 3 8 NPT X 3 1 2 long tube Angled tip May be flattened in field for different applications 3 4 NPT inlet 120567 Reducer Required 2 or 3 wide band 3 4 NPT inlet 3 8 OD orifice 3 1 8 OD plate Uniform band provided by disc shape Pivoting Shoe Sealing Wand Attachments PIVOTING SHOE 403137 SEALING DISC 3 5 403162 SEALING DISC 2 5 404528 1 8 SEALING TIP...

Page 41: ...tator Motor Mount 410 7 420170S Cover 12 420171 Adjustment Angle 8 110488 Chain 13 100295 3 8 x 3 Full Thread Bolt 9 111087 Sprocket 50BS30 x 1 50 14 111088 Sprocket 50BS14 x 1 10 170602 Motor Agitation 410 15 171173 Load Adapter 171081 Seal Kit For 170602 16 420169 Motor Mount Plate 17 110294 3 8 x 2 Key M4 ...

Page 42: ... Motor Oil Burner 5 155001 Pump Oil 6 152106 Electrode Rod Ins Assy 7 152128 Gasket Burner Flange 8 152173 Ignition Transformer Assy 9 152200 Oil Valve 10 200352 Primary Control assy 11 120443 Air Tube 12 153446 Burner Head 410 13 152398 Air Inlet Guide 14 152399 Coupling 15 152466 Blower Wheel 16 152105 Electric Eye Assy 130166 Fuel Pressure Gauge Not Shown ...

Page 43: ...43 Combustion Chamber Parts List and Tank Insulation ...

Page 44: ...72619 Diesel Tank 3 172127 Return Filter Assy Non Compressor 172185 Return Filter Assy Compressor 4 170407 Element Return Filter Non Compressor Element Return Filter Compressor 5 152044 Filler Cap Assy 6 171631 Sight Gauge 7 172186 Suction Strainer 8 155396 Fuel Gauge Cap 9 120743 Fuel Shut off Valve ...

Page 45: ... only 6 404341 Dipstick Cap Assy 7 422512 Gate Lever 8 152038 Handle Grip 9 130050 Breakaway Switch 153638 Cable For Breakaway Switch 10 130020 Thermometer 4 Stem 11 416714 Gate 12 130375 Amber Clearance Light 13 403907 Wand Holder 14 150656 Stop Tail Light w License Light 15 130374 Red Clearance Light 16 200543 Battery Box 403910 Heat Transfer Oil 5 Gallon Pail 152842 Heat Transfer Oil 30 Gallon ...

Page 46: ...lectric Eye 2 200352 Primary Control 3 130113 Relay Heated Hose Burner 4 152399 Coupling 5 200482 Controller 6 153537 Fuse 10 Amp Qty 5 7 130097 Thermocouple Oil 8 153621 Thermocouple Pump 9 153644 Fuse ABC 15 404695 Complete Spare Parts Kit 1 2 6 9 3 4 5 8 7 ...

Page 47: ...47 Notes ...

Page 48: ...2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...

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