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CPI Confidential V 11 

June 12, 2009 

 
 

 

 
Power KPA off one more time and remove channel changer controller. 
 
There are total of four driving screws to be cleaned. The threads should be cleaned with 
lint free cloth and a suitable solvent, acetone is recommended. If there is a contamination 
of dry/dirty (solid)  grease in the thread’s home area  (upper end), use wooden or plastic 
tooth  stick  to  remove  it.  See  picture  above  for  the  details.  Use  the  flat  screw  driver  to 
rotate  driving  screw  in  order  to  have  access  to  the  entire  thread  perimeter  and  do  the 
thorough cleaning. 
 

Please do NOT spray the solvent directly as it may damage optical sensor. 
Please do NOT use cotton Q-tips to clean threads.

 This could leave cotton fibers on the 

threads. 
 
After  cleaning,  allow  sufficient  time  for  solvent  to  dry.  Inspect  the  threads  for  the  dirt 
residue.  The  entire  exposed  thread  should  now  be  coated  in  PTFE-based  grease  (e.g. 
“Super  Lube”  Synthetic  Grease  with  Syncolon  (PTFE).  For  more  information  go  to: 

www.super-lube.com

 . 

 

Make  sure  that  excess  grease  doesn’t  contaminate  optical  sensors,  remove  grease 
carefully from those places, if necessary. 

 
Re-attach channel changer assembly and apply power to KPA. Using “FELIX” software 
exercise the channel changer by selecting a routine of running from “HOME” to channel 
1 to channel 50 to “HOME” for at least ten cycles. This can be done using the “TUNER 
CYCLING” function in the “TUNING” menu of the “FELIX” software. 
 
 
 
 

Thread HOME 
area. 

Wooden stick. 

Summary of Contents for S-Band DFTS D50

Page 1: ...e customers own discretion Should the customer decide to perform this operation CPI cannot be responsible for any damage to the klystron by the incorrect application of this procedure or by improper handling of the klystron The procedure will take a few hours It should be implemented by qualified technicians with knowledge about CPI klystron products The successful maintenance of the tuner may be ...

Page 2: ...ture loosening the four thumbscrews locating on the side mounting plates and then disconnecting and removing the channel changer controller caution care must be taken as you remove the channel change controller because a D50 connector exists between it and the motor module from the motor module Channel changer controller assembly D15 connector Thumbscrews two on each side of controller bracket mou...

Page 3: ...re above Remove the tuner cover shown in above picture unfastening 4 screws using a stubby Phillips screwdriver taking care in the strong magnetic field Preferably use non magnetic tools Right side controller bracket showing two screws Left side controller bracket showing screw Tuner cover right side screws two screws also on left side Tuner cover ...

Page 4: ...C interface cable supplied with each klystron CPI P N 764058 Plug the DB15 f connector marked CONTROLLER into the DB15 m port on the channel changer controller assembly Connect DB15 m connector marked A2J7 to the cable coming from the KPA marked the same This will provide required power to the channel changer controller assembly Connect the DB9 f connector marked LAPTOP to your laptop s serial por...

Page 5: ...nd it to the HOME position If the motors are struggling to execute this command give them a helping hand A gentle turn of the struggling pulley in the same direction the motor is trying to turn should suffice Be extremely careful doing this Caution Do NOT place fingers inside the belt loop as they could be pinched by the pulley Now turn the KPA power OFF This removes the holding current from the m...

Page 6: ...ower Once the tuner initialization is complete use FELIX software to select the highest frequency channel as shown in picture below This will allow access to the driving screw threads to be inspected Home position marker at least half way into the optical sensor Optical sensor Tuner the highest channel Exposed driving screw thread Optical sensor Home position marker ...

Page 7: ...ical sensor Please do NOT use cotton Q tips to clean threads This could leave cotton fibers on the threads After cleaning allow sufficient time for solvent to dry Inspect the threads for the dirt residue The entire exposed thread should now be coated in PTFE based grease e g Super Lube Synthetic Grease with Syncolon PTFE For more information go to www super lube com Make sure that excess grease do...

Page 8: ...s stuck at any point or errors are reported on FELIX repeat the cleaning and lubrication procedure and retest Note As a guideline travel from Channel 1 to 50 should take about 12 seconds with well functioning channel changers Channel change faults will not be shown on the KPA until this time exceeds 30 seconds The HOME process will take longer than 30 seconds but only happens when KPA is powered o...

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