REV 46599-20120703
18
46599
ENGLISH
Wiring diagram
SPECIfICATIONS
Page 1: ...owerequipment com 3500 Starting Watts 3000 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 46599 20120703 Recoil Star...
Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...
Page 3: ...t Overload Generator 12 Capacity 12 Power Management 12 Operation at High Altitude 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15...
Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...
Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...
Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...
Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...
Page 8: ...ntrols and Features 1 Fuel Tank 3 8 gal 14 4 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filter...
Page 9: ...ay be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads 3 Circuit Breakers Protects the generator against electrical overloads Press button re...
Page 10: ...arts Wheel Kit 8 Wheel 2 Flange Bolt M10x105 for Wheel 2 Bushing 2 Flat Washer 10mm 2 Nut M10 2 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45...
Page 11: ...the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generat...
Page 12: ...tion for recommended service intervals NOTE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE Add Engine Oil Cont d...
Page 13: ...p of the tank to allow for fuel expansion DO NOT pump gas directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT fill fuel tank indoors D...
Page 14: ...your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Voltage fluctuation may impair t...
Page 15: ...the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the numb...
Page 16: ...wer loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Customer Support Installation ins...
Page 17: ...fully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0...
Page 18: ...nd of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is...
Page 19: ...ances are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the ge...
Page 20: ...cifications Model 46599 Running Wattage 3000 Watts Starting Wattage 3500 Watts AC Load 120 V Phase Single Frequency 60 Hz Fuel Capacity 3 8 gal 14 4 L Gross Weight 105 8 lbs 48 kg Net Weight 97 lbs 44...
Page 21: ...REV 46599 20120703 18 46599 ENGLISH Wiring Diagram Specifications...
Page 22: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 14 23 24 25 26 28 29 30 27 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 45 57 63 64 65 66 27 72 73 74 75 76 77 78 79 80 10 11 81 82 83...
Page 23: ...10 Mount Vibration Fuel Tank 4 42 ST02FD 04100014 Washer 6 4 43 GB93 6 Lock Washer 6 4 44 GB5789 M6 20 Flange Bolt M6 20 4 45 ST168F 1070006A Fuel Tank Filter 1 Part Number Description Qty 46 168 0701...
Page 24: ...11 12 13 14 15 16 17 9 18 19 21 22 23 24 25 9 26 27 28 29 30 31 33 34 24 35 36 37 19 38 47 48 49 50 56 57 58 59 83 84 85 90 91 93 94 60 61 62 64 65 77 20 1 76 74 73 71 72 70 63 66 68 92 1 75 10 95 96...
Page 25: ...1123000 G Ignition Coil 1 49 152FMD 1001007 Dowel Pin 10 x 16 2 50 GB5789 FB8 55 Flange Bolt 8 x 55 4 51 ST168FD 1090005 G Cover Air Cleaner 1 52 ST168FD 1090004 Element 1 Part Number Description Qty...
Page 26: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...
Page 27: ...labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any elec...
Page 28: ...emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship th...
Page 29: ...scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions re...
Page 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...
