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Misprints and technical changes reserved 

Instruction and Operation Manual 

9

 

Calculation Peak Load P

MAX BRAKE 

P

𝑀𝐴𝑋 𝐵𝑅𝐴𝐾𝐸

 

=

n

𝑀𝐴𝑋

× M

𝑀𝐴𝑋

9550

=

2400 × 100

9550

=

 

25,1 kW

 

 

P

MAX BRAKE

 

in [kW] 

peak load brake chopper 

n

MAX

 

in [min

-1

max speed 

M

MAX

 

in [Nm] 

max brake torque 

 

Calculation RMS Brake load P

BREAK RMS 

𝑃

𝐵𝑅𝐴𝐾𝐸 𝑅𝑀𝑆

= 𝑃

𝑀𝐴𝑋 𝐵𝑅𝐴𝐾𝐸

× √

t

BRAKE

3 × (t

RUN

+ t

BRAKE

+ t

OFF

)

  = 25,1 × √

3

3 × (14 + 3 + 3)

= 𝟓, 𝟔 𝐤𝐖

 

P

BRAKE RMS

 

in [kW] 

RMS brake load 

P

MAX BRAKE

 

in [kW] 

peak load brake chopper 

t

BRAKE

 

in [seconds] 

brake time 

t

RUN

 

in [seconds] 

motoring operation 

t

BRAKE

 

in [seconds] 

regen operation 

t

OFF

 

in [seconds] 

stop 

 

Calculation Brake Resistor 

R =

𝑈

2

𝑃

𝑀𝐴𝑋 𝐵𝑅𝐴𝐾𝐸

=

750

2

25100

= 22,4 Ω

 

 

R

 

in [

brake resistor 

U

 

in [V] 

(turn-on) voltage 

P

MAX BRAKE

 

in [W] 

peak load brake chopper 

 

Brake Chopper selected from table 2.2

 (refer to technical data) 

Brake chopper BC2.2-90/13 Part.-No. 12272-0F 

Chopper voltage 750V 

Permanent Load: 
P

BRAKE RMS

 = 

5,6 < 13 kW 

OK 

Peak Load: 
P

MAX BRAKE

 = 

25,1 < 90 kW  OK 

Brake Resistor: 
R= 

22,4 > 11,2 

  OK 

 

 

Summary of Contents for BC 2.2 Series

Page 1: ...Brake Chopper BC 2 2 4 2 Instruction and Operation Manual...

Page 2: ...done by qualified personnel The precautions and warnings below must be observed at the operation of the chopper The braking chopper instruction and operation manual do not replace the manual of initia...

Page 3: ...nditions 4 2 2 Technical Data Chopper voltage 1000V 4 3 Connections and Indications 5 3 1 Design 5 3 2 Connectiondiagramm 6 4 Example of Connection 7 5 Dimensions 7 6 Options 8 6 1 Overcurrent relay 8...

Page 4: ...class F without condensation 5 85 relative humidity Environment Base standard DIN EN 60068 2 6 Resonance seach Test specification 5 Hz 13 2 Hz 150 Hz 2mm peak to peak 0 7g Installation height h H 100...

Page 5: ...r BUSS connection BUSS voltage inverter R1 R2 a bimetal relay must be connected in series to the braking resistor This has to be adjusted to the nominal current of the brake resistor see Chapter 4 Exa...

Page 6: ...6 Instruction and Operation Manual Misprints and technical changes reserved 3 2 Connectiondiagramm...

Page 7: ...n If cables between inverter and chopper resp chopper and brake resistor are less than 25 cm they have to be twisted and if they are longer than 25 cm they have to be shielded 5 Dimensions Type B B1 H...

Page 8: ...racket for Overcurrent relay Art No 36770 Z2 6 2 Ultrafast semiconductor fuses Use with Braking chopper Fuse value in A A Part No Fuse Art No Fuse Breaker 3pol 12262 0F 50 34606 00 34529 00 12262 1F 6...

Page 9: ...MS brake load PMAX BRAKE in kW peak load brake chopper tBRAKE in seconds brake time tRUN in seconds motoring operation tBRAKE in seconds regen operation tOFF in seconds stop Calculation Brake Resistor...

Page 10: ...10 Instruction and Operation Manual Misprints and technical changes reserved 8 Connection Diagramm option Master Slave...

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