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flue-

 flue 

 the 
e of 

ore 

the 
the 

 

 
 

the 

s
f
t
l

opening may be used for 

ocedure 

– The test procedure is as follows:  

1

e burner shall be operated and the fuel rate 

2

3

er operation. 

 Combustion

 – There must be openings into 

 

Size

 – The burner shall be of adequate size for the 

 heating load as 

rner certificate by the 

ded by 

e installer on the oil burner certificate to be placed 

1)

 

CO2 – The CO2 in the flue gas by analysis 

ed when the stack 

temperature is measured. 

nk is buried underground, all pipe 

nnections should be arranged so they will not be 

oken if the tank should settle. Always use a good 

e. 

E.

 

Burner Installation 

 

OIL 

   Equipment – The following equipment shall be 
available on each oil burner installation before the 
tests are started: 

1)

 

Where the oil rate is not indicated on the 
nozzle tip, a suitable device for determining 
the rate in terms of gallons per hour fed to the 
burner shall be used. This may be in the form 
of a graduated glass vessel. 

2)

 

A suitable flue gas analyzer for determining 
the percentage of CO2 in the flue gases. 

3)

 

A suitable draft gauge graduated in 
hundredths of an inch of water. 

4)

 

A suitable thermometer to indicate the 
gas temperatures. 

5)

 

Provision for inserting a thermometer in
pipe as follows: Not more than 12” from
furnace outlet, measured on the center lin
the flue pipe, there shall be a hole not m
than ½” diameter, located at the side of 
pipe on the center line so that 
thermometer may be inserted horizontally.

  The thermometer is to be placed so that 

ensitive element is one fourth of the pipe diameter 

rom the far side of the flue pipe. The opening around 

he thermometer shall be sealed to prevent air 
eakage. This same 

checking draft and sampling flue gases. 
 

Test Pr

)

 

Th
adjusted to that required for the particular 
installation. 

)

 

The draft then shall be adjusted to meet the 
burner manufacturer’s specifications, both over 
the fire and at the breeching. Refer to 
“Installation Instructions” Section, B.  

)

 

Combustion air adjustments are to be made to 
give the highest CO2 without visible smoke 
(unburned carbon) at the chimney. If the 
minimum required percentage of CO2 cannot be 
obtained in the breeching, it will be permissible 
to take CO2 over the fire, which will be 
acceptable. In this event, both CO2 readings 
shall be recorded after 10 minutes of operation.   

 

Readings

 – During the period of operation to permit 

flue gas temperature to reach maximum, periodic 
readings of draft CO2 and oil rate shall be taken and 
the average recorded on the certificate.  

 

   All controls and limiting devices shall be checked 
for prop

 

Air for

the furnace room to admit free air to maintain 
combustion, minimum opening of not less than twice 
the area of flue outlet of furnace. 

 

  
furnace and the connected

mended on the oil bu

recom
installer. Models and Firing Rate : See “Furnace 
Specification” Section. 

 

   

Certificate

 – Following installation of the burner, 

certain test data shall be obtained and recor
th
with each oil burner installation. The test shall cover 
the following points: CO2 in the flue gas by 
analysis, draft, stack temperature, firing rate, and 
smoke. 
 
   

Requirements

 – The standard requirements as 

approved by the industry as follows: 

shall not be less than 8%. 

2)

 

Draft - The draft shall be in accordance with 
specifications in the manufacturer’s 
installation manual. An automatic draft 
regulator or its equivalent is required. 

3)

 

Stack Temperature – The stack temperature 
shall be measured on the furnace side of 
automatic draft regulator and not more than 
12  inches from the smoke connection. The 
stack temperature shall be measured at the 
certified firing rate. If an automatic draft 
regulator is built into the furnace, such 
regulator shall be clos

4)

 

Firing rate – The firing rate shall be based on 
the burner manufacturer’s recommendation 
for the existing total connected load. Burner 
shall be fired at that rate. 

5)

 

Smoke – During the above test, there shall be 
no visible smoke at the chimney. 

6)

 

Installation Manual – The burner shall be 
installed in accordance with manufacturer’s 
installation manual. 

 
   

Fuel Tank Connections

 – Pipe connections between 

fuel tank and the oil burner should be made with 3/8” 
copper tubing and brass fittings, however, galvanized 
pipe is quite satisfactory. All joints should be sealed 
with key paste or other good 

oil resisting

 compound, 

and 

pulled up tight

. Where fuel tank is installed in a 

basement, a one-pipe system to the burner will be 
found entirely satisfactory.   
   When fuel ta
co
br
leak-proof check valve in the suction lin

Summary of Contents for HO-225

Page 1: ...Products Commercial Installation Operator s Nov 99 Heating Furnace And Manual...

Page 2: ...ed furnace assembly Gas or oil burner 1 Heat exchanger combustion chamber and 1 Oil or gas burner and controls casing 1 Oil nozzle 1 Blower and pulley 1 Instruction manual and literature 1 Motor and p...

Page 3: ...Stack G C K Inspection Port onnector L Fiberglass Rope Seal H Heat hanger M Combustion Chamber D Radiator I Heat Exchanger Baffle N Refractory Lining E Radiator Baffle O Burner Port B Fan and Motor C...

Page 4: ...BTU HR 225 000 300 000 400 000 Input Gas BTU HR 245 000 375 000 500 000 Input Oil GPH 2 00 2 50 3 50 CFM 33 WC ESP 2400 3400 4800 Blower Motor HP 3 4 1 1 1 2 Stack Diameter in 9 10 12 NOTES 1 Gas bur...

Page 5: ...control listee s name and listed marking A bustible flooring only The safety control shall bear the contro Horizontal clearances be installed in an alcove with the following name listed markings and...

Page 6: ...l windows or louvers in a door to these rooms obtain sufficient air and to prev atmospheric air pressure in the room If there is a of combustion air the burner yellow and formation of soot will occur...

Page 7: ...ing it will be permissible to take CO2 over the fire which will be acceptable In this event both CO2 readings shall be recorded after 10 minutes of operation Readings During the period of operation to...

Page 8: ...Pump supplies fuel to nozzle Burner ignites Furnace blower activates at blower ON setting Area is heated and thermostat is satisfied Protector relay de energizes burner components Furnace blower cont...

Page 9: ...of draft GAS Every gas burner should be serviced at least once a year preferably at the beginning of the heating season moving thermostat 5 Make certain that fire burns cle OTE For complete burner ope...

Page 10: ...10...

Page 11: ...11...

Page 12: ...12...

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