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Installation

 Page 7 

TRB-UM-00478-EN-01

September 2018

WARNING

MAKE SURE TO PURGE ALL FLOW LINES OF FOREIGN OBJECTS AND DEBRIS 

PRIOR TO INSTALLING A FLOW METER TO AVOID BEARING CONTAMINATION 

OR ROTOR DAMAGE. DO NOT PURGE LINES WITH THE FLOW METER 

INSTALLED OR IRREPARABLE DAMAGE IS HIGHLY LIKELY TO OCCUR.

It is critical to avoid over-spinning the meter (operating at greater than the maximum flow 
rate)  Always select a meter sized appropriately for your application  Entrained vapor or 
gaseous state product in the metered fluid piping can also cause the rotor to over-spin 
resulting in bearing damage  Necessary precautions must be made by the end user to 
address these two situations 

Figure 2:  Recommended flow meter installation for bearing diagnostics

Flow meters with threaded end connection (NPT or AN) should not be over tightened 
when installed into the flow line  This can deform the end connection of the flow meter 
resulting in sealing issues and problems in performing routine maintenance  Stainless steel 
is relatively soft and can be damaged if not handled with care  Liquid pipe thread sealant 
is recommended for pipe thread applications as Teflon® tape often is pulled into the flow 
stream, thereby contaminating the rotor bearings  Copper conical seals (crush washers) are 
recommended for use in AN style connections to protect the sealing surface, but are not 
mandatory to attain a seal 
Flow straighteners can be manufactured with stainless steel B-nuts  The flow meter housing 
is manufactured from stainless steel  Use anti-seize to prevent galling and permanent, 
irreparable damage to both items 
To obtain accurate flow measurement, sufficient downstream pressure is required to 
prevent flashing and/or cavitation  The minimum downstream pressure is calculated using 
the following equation:
Pressure

Minimum

 = (Fluid Vapor Pressure × 1 25) + (Pressure Drop × 2)

Adjust downstream pressure using a control valve located downstream of the 
metering assembly 

Summary of Contents for Exact Dual Rotor

Page 1: ...TRB UM 00478 EN 01 September 2018 User Manual Turbine Flow Meters Exact Dual Rotor...

Page 2: ...alves and Piping 8 Calibration 10 Maintenance 11 Bearing Replacement 11 Visual Inspection 11 Recommended Spare and Replacement Parts 11 Troubleshooting 12 Mechanical Issues 12 Electrical Issues 12 Flo...

Page 3: ...n of damage that might have occurred during shipment NOTE N If damage is found request an inspection by the carrier s agent within 48 hours of delivery and file a claim with the carrier A claim for eq...

Page 4: ...rs reduces the fall off of the output frequency at low flow rates extending the usable range or turndown ratio Additionally swirl at the meter inlet which causes a significant inaccuracy in a single r...

Page 5: ...ousing on a common stem The stem is threaded into the downstream support except for the 1 4 in 84 and 3 8 in 86 sizes where it is captured on both ends with a nut Stem nuts are held in place with high...

Page 6: ...on the Swirl Effect The Cox Exact Dual Rotor uses two closely coupled rotors turning in opposite directions The flow exiting from the first rotor greatly affects the inlet incidence angle on the rear...

Page 7: ...an deform the end connection of the flow meter resulting in sealing issues and problems in performing routine maintenance Stainless steel is relatively soft and can be damaged if not handled with care...

Page 8: ...e changes encountered and provide an accurate linearized output MAKE SURE THE CALIBRATION OF THE FLOW METER MATCHES THE APPLICATION FLUID CONDITIONS IN ORDER TO ACHIEVE ACCURACY UNCERTAINTY AND REPEAT...

Page 9: ...application Visual Inspection Simple visual inspection is the only other preventive maintenance to be performed Periodically inspect the flow meter housing for signs of damage wear or fatigue failure...

Page 10: ...ing the system with extreme pressurization variations can damage the internal assembly such that the rotor will no longer rotate Remove the meter and gently blow air through the meter Verify that the...

Page 11: ...0 2 32 0 600 310 228 60 118 110 2 27 1173 5 103 69 53 573 79 2 1 2 40 1 000 500 381 00 190 500 3 78 1892 7 172 82 86 409 35 3 48 2 000 800 762 00 304 800 7 57 3028 345 64 138 254 4 64 5 000 1500 1905...

Page 12: ...2 10 3 8 8 6 0 50 12 70 2 75 69 85 2 42 61 47 0 87 22 10 1 2 8 0 50 12 70 2 75 69 85 2 42 61 47 0 87 22 10 5 8 10 0 625 15 88 2 92 74 17 2 42 61 47 1 00 25 40 3 4 12 0 75 19 05 3 25 82 55 2 53 64 26 1...

Page 13: ...3 8 8 6 0 375 9 53 2 75 69 85 2 42 61 47 0 87 22 10 1 2 8 0 50 12 70 2 75 69 85 2 42 61 47 0 87 22 10 5 8 10 0 75 19 05 2 92 74 17 2 42 61 47 1 00 25 40 3 4 12 0 75 19 05 3 25 82 55 2 53 64 26 1 37 34...

Page 14: ...25 133 3 5 25 133 3 1 1 2 24 1 50 38 10 6 00 152 4 2 80 71 12 5 00 127 0 6 12 155 4 6 12 155 4 2 32 2 00 50 80 6 50 165 1 4 30 109 2 6 00 152 4 6 50 165 1 6 50 165 1 2 1 2 40 2 50 63 50 7 00 177 8 4 3...

Page 15: ...ction 20 24 1 1 2 End Connection 24 32 2 End Connection 32 40 2 1 2 Available for flanges only 40 48 3 Available for flanges only 48 64 4 Available for flanges only 64 End ConnectionType 37 MS Flare A...

Page 16: ...Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia...

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