COX 16.5HP Owner'S/Operator'S Manual Download Page 5

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

11 June 2015 

Page   5 

Rev6 05/04/13 

Owners Manual for Lawn Boss Models A14011M A14111M 

IMPORTANT

 

RECOMMENDED FUEL

 

Unleaded  fuel  is  recommended  by  all  manufacturers  of 

engines fitted to Cox products. 
 

SAFETY MICRO SWITCHES 

Before  operating  machine,  ensure  that  all  micro-safety 
switches  are  operating  correctly.    Do  not  operate  machine 

with faulty, missing or damaged safety micro-switches. 
 

STARTING MACHINE 

When starting machine;  Ensure parking brake is set.  Ensure 

that cutter is disengaged, otherwise electric starter motor will 
not  engage.    If  engine  is  cold  move  throttle  to  cold  start 

position  and  return  to  desired  throttle  setting  when  engine 
starts.  Do not attempt to operate engine with throttle lever in 
cold start (choke) position. (Note electric start  engines fitted 

with  recoil  can  be  manually  started  with  cutter  disengaged 
and ignition on). 

 

BLADE WARNING 

Do  not  use  mowing  attachment  with  broken  or  bent  blades, 

damaged  or  worn  bolts  and  nuts  or  damaged  cutter  disc, 
otherwise  damage  and  premature  wear  will  result  from 

vibration.    Replace  blades,  bolts  and  nuts  only  in  pairs  to 
maintain  correct  balance.  Recommended  blade  nut  torque  is 

36-40Nm. Do not over tighten. 
 

Keep both feet and hands clear at 

all times of the mowing attachment 

while attempting to start or operate 

the machine. 

 

 

WARNING 

DO NOT OPERATE WITHOUT MOWING 

ATTACHMENT DEFLECTOR FITTED & DOWN.

 

 
Safety footwear is recommended when operating machine. 

Mount and dismount only from left hand side of machine. 
Reference to left or right hand side of machine is determined 

by sitting in the operating position on the machine. 
Ensure machine has parking brake engaged when attempting 

to start engine. 
 

Never allow engine revs to exceed more than 3600 RPM. 
 

 
 

 

TO OPERATE 

 
BEFORE STARTING/SWITCHING OFF: 

See  Engine  Maintenance/Instruction  Sheet.  When  stopping 
engine  disengage  cutter  return  throttle  to  slow  position  and

 

switch off 

ENGAGING & DISENGAGING MOWING ATTACHMENT: 

The  Disengaging  lever  is  situated  on  the  right  hand  side  by 

the  steering  column.    Before  starting,  disengage  mowing 
attachment  by  pulling  lever  fully  to  the  operator.    Before 

engaging  mowing  attachment  ensure  cutter  height 
adjustment is in high position.  Select preferred cutting height 

after engaging mowing attachment.  For safety it is advisable 
at  all  times,  other  than  when  mowing,  that  the  mowing 
attachment be kept in the disengaged position. 

 

TO DRIVE FORWARD/REVERSE: 

Power  is  regulated  by  the  throttle,  set  throttle  control  to 
desired engine power.  Press down on the forward section of 

the  drive  pedal  for  forward  movement,  on  the  rear  of  the 
drive  pedal  for  reverse.    The  amount  of  movement  controls 

the  ground  speed,  less  movement  from  the  neutral  position 
results  in  less  ground  speed,  use  this  feature  especially  in 

heavier conditions. 
 

MANOEUVRING: 

The  forward  and  reverse  operation  makes  the  machine  very 

manoeuvrable and the sharpest turns can be negotiated easily 
and quickly, however; 

Owing to the hydrostatic transmission, when manoeuvring the 
machine you must allow the machine to come to a complete 
stop before moving off in the opposite direction.  This means 

that if you are travelling forward and need to reverse out of 
an area etc, you must return the pedal to the neutral position 

come  to  a  complete  stop  and  then  select  reverse  drive  and 
Vice Versa for travelling from reverse to forward.  

  

TO BRAKE: 

The drive pedal may be used to slow/brake the machine.  If 
travelling  forward  ease  the  pedal  back  into  the  neutral 

position and the machine will slow and stop.   When travelling 
in  reverse  ease  the  pedal  forward  into  the  neutral  position.   

Should a failure to drive occur during operation use the  brake 
pedal situated on the  left side of the mower. 

 

PARKING AND TRANSPORTATION BRAKE: 

TO ACTIVATE: Fully depress  the  brake pedal  situated at the 
left side of the mower.  Raise park brake knob protruding out 

of the right hand side of the console and release brake pedal 
to  engage  the  park  brake  in  lock  &  release  knob.    Depress 
pedal and the mechanism will release. 

 
Do  not  engage  parking  brake  unless  the  machine  has 

completely stopped. 
 

Do not attempt to drive with park brake engaged.  
 

 

CUTTING HEIGHT ADJUSTMENT: 

The height adjustment lever is located on the left hand side of 
the machine and may be altered to suit varying conditions. 

 

NOTE:   

When  mowing  slopes,  keep  drive  pedal  in 

forward  or  reverse,  depending  on  direction  of  travel. 
The  low  gearing  will  prevent  it  from  picking  up 
excessive  speed.  If  very  steep  it  may  be  necessary  to 

throttle back slightly and /or, decrease pedal travel.

 

OPERATING INSTRUCTIONS

 

Summary of Contents for 16.5HP

Page 1: ...HONDA 32 38 OWNER OPERATORS MANUAL READ THIS MANUAL BEFORE OPERATING MACHINE DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Man...

Page 2: ...B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ HONDA ENGINE TYPE NO ____________________SERIAL NO____________________ Located on engine refer Engine Owners Manual DATE OF PURC...

Page 3: ...or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or...

Page 4: ...TAP Ensure the fuel tap at the bottom of the LH side of fuel tank is turned to the on position before attempting to start en gine Use unleaded fuel only Turn off fuel tap after use ASSEMBLE STEERING...

Page 5: ...position Select preferred cutting height after engaging mowing attachment For safety it is advisable at all times other than when mowing that the mowing attachment be kept in the disengaged position T...

Page 6: ...d and R pin Check operation after adjustment 8 DISENGAGING ADJUSTMENT With the engine switched off engage the mowing attachment then fully lower Place a straight edge vertically against the front of t...

Page 7: ...amage replace if required Check and adjust engine to transmission vee belt if required Check for loose fasteners tighten if required Check transmission to cutter vee belt and adjust cutter housing lev...

Page 8: ...ften under dusty conditions or where air borne debris is present Change engine oil if operating under heavy load or high ambient tem perature Check engine air cleaner foam pre cleaner service if requi...

Page 9: ...of safety switches service if required Check tyre pressures adjust if required Lubricate stub axles Check steering chain an sprockets or wear adjust if required Check mowing attachment cutter blades...

Page 10: ...ev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 13HP HONDA 16 5HP 19 5HP B S ONLY for serial nos before CR9605S S N 3058 CR9607S S N 10082 CR9610S S N 521 CR9611S S...

Page 11: ...009 Cover Shaft Steering 1 19 SPPK5X16 Screw Pan 2 20 96114 Strap Bonnet 2 21 PR04M4 8 Rivet 2 22 NCM5X2 5X9 5 Nut Cage 2 23 NCM6X1 6X9 5 Nut Cage 2 24 96044 Mudguard 1 25 A135021L Door Console 1 26 A...

Page 12: ...Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 13HP HONDA 16 5HP 19 5HP B S ONLY for serial nos from CR9605S S N 3058 CR9607S S N 10082 CR9610S S N 521 CR9611S S N...

Page 13: ...13 WS040816 Washer Lock Spring 5 14 SH0616M Screw 5 15 13060 Spring Seat 2 16 W05M202 Washer 2 17 A119214L08L Stand Tank Fuel 1 18 A131009 Cover Shaft Steering 1 19 SPPK5X16 Screw Pan 2 20 96114 Strap...

Page 14: ...11 June 2015 Page 14 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 16HP HONDA ONLY for serial nos before CR9604T S N 456 CR9606S S N 2098...

Page 15: ...her Flat 4 17 SH0620M Screw 4 18 W06MN Washer Flat 4 19 SPPK6X20 Screw Pan 2 20 NHCM8 Nut 2 21 W040816 Washer Flat 1 22 SH0616M Screw 1 23 W041216 Washer Flat 4 24 NHM6 Nut 2 25 A131009 Cover Shaft St...

Page 16: ...11 June 2015 Page 16 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 16HP HONDA ONLY for serial nos from CR9604T S N 456 CR9606S S N 2098...

Page 17: ...216 Washer 2 17 SH0620M Screw 4 18 W06MN Washer 4 19 SPPK6X20 Screw Pan 2 20 NHCM8 Nut Hex Conelok 2 21 W040816 Washer 1 22 SH0616M Screw 1 23 W041216 Washer 4 24 NHM6 Nut 2 25 A131009 Cover Shaft Ste...

Page 18: ...11 June 2015 Page 18 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Steering Components...

Page 19: ...2 19 RE38INTSTUD End Rod 2 20 AM337 End Rod 2 21 N06FC Nut 4 22 B0624F Bolt 2 23 AM018 Chain Steering 1 24 95006 Shaft Steering Lower 1 25 C05 Circlip 1 26 W092016 Washer Flat 1 27 AM017C1 Steering Sh...

Page 20: ...11 June 2015 Page 20 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Drive Components...

Page 21: ...ng 4 21 W051218 Washer 11 22 B0850M Bolt 1 23 90293 Boss Idler 1 24 90294 Boss Idler 1 25 PIFBB126598A Idler Flat 1 26 NM8NT Nut 6 27 A108103 Spacer Pulley Engine 1 28 A108101 Pulley Engine 1 29 A1081...

Page 22: ...11 June 2015 Page 22 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Drive PTO Components...

Page 23: ...A139031 Sleeve Spacer Bearing 1 4 A139025 Fan Transaxle 1 5 SPM4X12 Screw Pan 3 6 W04MN Washer Flat 3 7 WSM4X1 2X1 2 Washer Lock Spring 3 8 A139026L Mount PTO Vented 1 9 A139028Z Retainer Recessed Be...

Page 24: ...11 June 2015 Page 24 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Transaxle Components...

Page 25: ...ar 12t 1 43 T24102062020 Bearing 6202 Duc3 1 44 T19216327060 Thrust Metal 1 45 T1A646024700 Swash Plate 1 49 T1A646029911 Control Shaft 1 50 T1A646029920 Fulcrum 1 51 T1A646029800 Torsion Spring Stand...

Page 26: ...11 June 2015 Page 26 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Engine Ancillary Components B S ONLY...

Page 27: ...muffler deflector 1 11 ST0806 Screw 4 12 Side muffler screw 2 13 Side muffler bracket 1 14 WS050216 Washer Lock Spring 4 15 WS071008 Washer Lock Spring 1 16 80033 Tank Fuel 1 17 CF01 Cap Fuel 1 18 AM...

Page 28: ...11 June 2015 Page 28 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Engine Ancillary Components 13HP Honda ONLY...

Page 29: ...1 3 A107007B Bracket Restrain Fuel Tank 1 4 A107114Z Plate Mount Engine 13 0 Hon Left 1 5 A108101 Pulley Engine 1 6 A108103 Spacer Pulley Engine L 28 1 7 A108104 Key 1 8 A108109B09H Plate Base Engine...

Page 30: ...11 June 2015 Page 30 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Engine Ancillary Components 16HP HONDA ONLY...

Page 31: ...Tap 1 13 B0408TFS Screw 4 14 A119127B09G Baffle Hot Air Engine Front 1 15 A119129 Fuel Line 1 16 SPM5X12 Screw Pan 2 17 A116208Z Plate Mounting Engine Right 1 18 A116207Z Plate Mounting Engine Left 1...

Page 32: ...11 June 2015 Page 32 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Page 33: ...Battery Automotive 12V CMFU1 9PL 240CCA 1 4 13125 Switch Key 1 5 AM015 Pair Key Ignition 1 6 SH0616M Screw 2 7 AM159 Solenoid Starter 1 NM6NT Nut 2 SH0620M Screw 2 8 SKIT133 Switch Plunger Inc Cover...

Page 34: ...11 June 2015 Page 34 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Page 35: ...ive 12V CMFU1 9PL 240CCA 1 4 13125 Switch Key 1 5 AM015 Pair Key Ignition 1 6 SH0620M Screw 2 7 AM159 Solenoid 1 NM6NT Nut 2 SH0616M Screw 2 8 SKIT133 Switch Plunger Inc Cover 1 9 NHM6 Nut 2 10 A14302...

Page 36: ...11 June 2015 Page 36 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Page 37: ...26 Harness Wiring Main 1 3 13369 Lead Battery Black 3term 1 4 13125 Switch Key 1 5 Battery Automotive 12V CMFU1 9PL 240CCA 1 6 Regulator Rectifier Honda 1 7 SKIT132 Switch Plunger Inc Cover 1 8 SKIT13...

Page 38: ...11 June 2015 Page 38 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Cutter Control Components...

Page 39: ...xtension 3 19 A139008Z Link Adjust Suspend Front 1 20 21 A141010Z Link Float Suspend Rear Mowing Attachment 32 38 1 22 SH1025M Screw 2 23 W10MN Washer 2 24 NM10NT Nut 2 25 W10MN Washer 2 26 SH1030M Sc...

Page 40: ...11 June 2015 Page 40 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M BEFORE INCLUDING CR9606S s n 2107 CR9607S s n 10891 CR9610S s n 600 32 Cutter Attachment Components...

Page 41: ...11 June 2015 Page 41 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M BEFORE INCLUDING CR9606S s n 2107 CR9607S s n 10891 CR9610S s n 600 32 Cutter Attachment Components...

Page 42: ...11 June 2015 Page 42 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M FROM CR9606S s n 2108 CR9607S s n 10892 CR9610S s n 601 32 Cutter Attachment Components...

Page 43: ...116 Decal Danger Mowing Attachment 2 20 W051218 Washer 2 21 KIT253 Kit Head 25 Cutter 805 32 Lawnboss 1 22 A100050Z Spacer Sleeve 1 23 A100052 Key 1 24 A100056 Pulley Cutter Ci 1 25 A100062 Kit Sub As...

Page 44: ...11 June 2015 Page 44 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M 960mm 38 Cutter Attachment Components...

Page 45: ...d Brake Cutter 1 18 3 PR0205 Rivet 2 19 SH0820M Screw 4 20 WS050216 Washer 2 21 W08MN Washer 2 22 WS040816 Washer Lock Spring 4 23 W06MN Washer 4 24 SH0620M Screw 6 25 AM073 Belt Guides 2 26 NM6NT Nut...

Page 46: ...11 June 2015 Page 46 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M 960mm 38 Cutter Attachment Spindle Components...

Page 47: ...2 8 A152013B Disc Cutter 2 9 BHSSM10X30 Screw Button 8 10 NM10NT Nut 8 11 SKIT41N Pair Blade Bolt Washer Nut Airflow 2 12 SKIT01D1 Blade Bolt Nut Set 2 13 Nut 1 14 Washer Wave 1 15 Blade Bolt Grade 8...

Page 48: ...awn Boss Bonnet 2 8 DEC124 Decal Brake 1 9 DEC125 Cutter Disengage 1 10 DEC127 Mount This Side Only 1 11 DEC135 Decal Caution Hot Muffler 1 12 DEC136 Decal Drive Pedal 1 13 DEC248 Decal Lawn Boss Cons...

Page 49: ...11 June 2015 Page 49 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Page 50: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

Reviews: