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Ussc 

13

SERVICE HINTS

ASH REMOVAL AND DISPOSAL

Ashes should be removed from the stove every few days 
or when ashes get to 2 to 3 inches deep. Always empty 
the stove when it is cold, such as in the morning.  Ashes 
should be placed in a metal container with a tight 

fi

 tting 

lid. The closed container of ashes should be placed on a 
non combustible 

fl

 oor or on the ground, well away from 

all combustible materials, pending 

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 nal disposal. If the 

ashes are disposed of by burial in soil or otherwise locally 
dispersed, they should be retained in the close container 
until all cinders have thoroughly cooled. Other waste shall 
not be placed in this container.

GLASS CARE

The following usage and safety tips should be observed:
1. Inspect the glass regularly for cracks and breaks. If 

you detect a crack or break, extinguish the 

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 re immedi-

ately and contact the manufacturer for a replacement.

2.  Do not slam the door or otherwise impact the glass. 

When closing doors, make sure that logs or other ob-
jects do not protrude to impact the glass.

3.  Do not build 

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 res against (or that might fall against) the 

glass.

4.  Do not clean the glass with materials that may scratch 

(or otherwise damage) the glass. Scratches on the 
glass can develop into cracks or breaks during opera-
tion.

5.  Never attempt to clean the glass while the unit is hot. 

If deposits are not very heavy, normal glass cleaners 
are adequate using a soft, non-abrasive cleaning pad. 
Heavier deposits may be removed with oven cleaners.

6.  Never put substances which can ignite explosively in 

the unit. Even small explosions in con

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 ned areas can 

blow out the glass.

Gasket and Glass cleaning products are available at local 
retail home centers. Manufacturers of cleaning products 
for wood stoves include, A.W. Perkins Co. (www.awper-
kins.com) or Rutland Products (www.rutland.com).

CAUTION:

REPLACE GLASS ONLY WITH 5mm HIGH 
TEMPERATURE CERAMIC GLASS OF THE PROPER 
SIZE. DO NOT USE TEMPERED GLASS OR DOUBLE 
THICKNESS WINDOW GLASS.

GLASS REPLACEMENT

1.  Ensure appliance is not in operation and is thoroughly 

cooled.

2.  Remove screw and glass clip. (See parts list and dia-

gram.)

3.  Lift glass out from glass clip.
4.  Remove old gasket and clean glass.
5. Replace new gasket starting at the bottom of glass 

working along edges, being sure to center gasket 
channel on glass.

6.  Trim to length and butt ends together.
7.  Replace glass into door, being sure not to overtighten 

screw and clip.

After extensive use, the gasket material which provides 
glass and door seal may lose it’s resiliency and will need 
to be replaced. Inspect glass and door gaskets periodi-
cally to ensure proper seal; if gaskets become frayed or 
worn, replace immediately.

DOOR GASKET REPLACEMENT

1.  Ensure appliance is not in operation and is thoroughly 

cooled.

2.  Remove old door gasket and clean channel.
3.  Using an approved, high temperature gasket cement, 

apply a thin coat in bottom of channel.

4.  Starting at hinge side of door, work gasket into channel 

around door unit, end butt and trim to length.

5.  Close door and allow three to four hours for cement to 

set before 

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 ring appliance.

REMOVING THE INSERT FOR PURPOSE OF INSPECTION.

If for any reason you must remove the insert for inspec-

tion of the appliance or 

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 replace, follow these rules.

1.  Ensure appliance is not in operation and is thoroughly 

cooled.

2.  Remove the surround by removing the springs retain-

ing it to the appliance.

3. Disconnect the 

fl

 ue gas pipe from the appliance.

4.  Slide appliance out to perform inspection.

Summary of Contents for 2200iA

Page 1: ...227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 USA 1 800 750 2723 SAVE THESE INSTRUCTIONS THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT DEPENDABLE SERVICE FROM THE HEATER AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY KEEP IN A SAFE PLACE FOR FUTURE REFERENCE 852161 MODEL 2200iA Fireplace Insert Masonry Fireplace Insert or Zero Clearance metal Fireplace Insert French version is avai...

Page 2: ...perate this appliance while under the influence of alcohol or drugs 15 CAUTION HOT SURFACES KEEP CHILDREN AWAY DO NOT TOUCH WHILE IN OPERATION CONTACT MAY CAUSE SKIN BURNS 16 Children should be alerted to the hazards from high surface temperatures Never leave small children unsupervised when they are in the same room as the appliance during operation To prevent burns always wear protective clothin...

Page 3: ...Ussc 3 2200I DIMENSIONS 26 11 32 669 0 mm 13 5 32 334 5 mm 27 1 32 686 6 mm 21 13 16 554 0 mm 22 1 4 565 0 mm 15 1 2 394 0 mm 4 11 16 118 8 mm 44 7 32 1123 0 mm P6 00 INSIDE ...

Page 4: ...ble for replacement if the appliance is ever removed The removal of any parts that render the fireplace unusable for burning solid fuel requires a permanent label to be affixed by the in staller that states the fireplace is unsuitable for burn ing solid fuel unless the missing parts are replaced and the fireplace is restored to its original certified condition 4 Chimney Caps Mesh type chimney caps...

Page 5: ... chimney is required A stainless steel adapter is recommended for fastening the stainless steel liner to the flue collar The male or crimped end of the adapter must be installed inside the flue collar to allow condensation or creosote in the liner to drain back into the firebox Chimney liners and or adapters must be permanently fastened using a minimum of three 3 screws at each connection Chimneys...

Page 6: ... all packing materials and any items stored in the firebox 5 WARNING Any fireplace which has had parts re moved or modified to accommodate the installation of this appliance MUST have a warning plate perma nently installed in a visible location stating that the fireplace is unfit for use with solid fuel Permanently attach the warning plate to a visible location in the fireplace 6 Position the appl...

Page 7: ... 17 Firebrick extends the life of your stove and radiates heat more evenly If firebricks were removed to posi tion appliance replace them before firing appliance See figure 7 for proper orientation and positioning Install the back row first then sides and finally install bottom firebricks CAUTION RISK OF FIRE REPLACE FIREBRICKS BEFORE FIRING WOOD STOVE POSITION FIREBRICKS SO NO GAPS REMAIN BETWEEN...

Page 8: ...he manufacturer cannot be held responsible for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem IMPORTANT INSTALLATION POINTS 1 Size chimney flue to appliance collar This stove re quires a minimum 6 diameter flue 2 Never connect this unit to a chi...

Page 9: ...onditions it may rot instead of drying This point cannot be over stressed the vast majority of the problems related to the operation of a wood stove is caused by the fact that the wood used was too damp or had dried in poor conditions These problems can be ignition problems creosote build up causing chimney fires low energy yield blackened windows incomplete log combustion Smaller pieces of wood w...

Page 10: ...CTOR UNDERNEATH STOVEPIPE S IF APPLICABLE OR ANYWHERE WITHIN CLEARANCES TO COMBUSTIBLE SURFACES SPECIFIED FOR THIS APPLIANCE NEVER OPERATE WITH SECONDARY TUBES FIBER BOARD OR INSULATION REMOVED OPERATING SAFETY PRECAUTIONS NEVEROVERFIRETHISAPPLIANCEBYBUILDING EXCESSIVELYHOTFIRESASAHOUSE BUILDING FIRE MAY RESULT YOU ARE OVERFIRING THE APPLIANCE IF IT BEGINS TO GLOW OR TURN RED NEVER BUILD EXCESSIVE...

Page 11: ...d wood is sufficiently ignited The basic rule of thumb is closed low half way open medium and fully open high CAUTION DO NOT OVERFIRE APPLIANCE YOU ARE OVERFIRING IF ANY PART OF THE APPLIANCE GLOWS RED CLOSE THE DOOR AND SHUT DAMPER IMMEDIATELY TO REDUCE THE AIR SUPPLY AND SLOW DOWN THE FIRE ADDING FUEL If the embers are not hot and glowing rake the embers to the front of the appliance close the d...

Page 12: ...air inlet control wide open for 15 20 minutes every time you apply fresh wood This allows wood to achieve the charcoal stage faster and burns wood vapors which might otherwise be depos ited within the heating system 3 BURN ONLY SEASONED WOOD Avoid burning wet or green wood Seasoned wood has been dried for at least one year 4 A small hot fire is preferable to a large smoldering one that can deposit...

Page 13: ... products are available at local retail home centers Manufacturers of cleaning products for wood stoves include A W Perkins Co www awper kins com or Rutland Products www rutland com CAUTION REPLACE GLASS ONLY WITH 5mm HIGH TEMPERATURE CERAMIC GLASS OF THE PROPER SIZE DO NOT USE TEMPERED GLASS OR DOUBLE THICKNESS WINDOW GLASS GLASS REPLACEMENT 1 Ensure appliance is not in operation and is thoroughl...

Page 14: ...Secondary Comb 1 16 891990 Retainer Tube 3 Key Part No Description Qty 17 88158 Fiber Board Front 1 18 88159 Fiber Board Rear 1 19 88160 Fiber Blanket 1 20 80598 Blower Assembly 1 21 26269 Surround Top 1 22 26270 Surround Left Side 1 23 26364 Surround Right Side 1 24 83913 Spring 2 25 891992 1 Trim R Surround 1 26 891992 2 Trim L Surround 1 27 891992 3 Trim Top_L Surround 1 28 891992 4 Trim Top_R ...

Page 15: ...a required thickness T in inches R 1 k x T c C factor is given R 1 C 2 Determine the R value of proposed alternate floor protector a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specification...

Page 16: ...16 Ussc Certification Label ...

Page 17: ...Ussc 17 Notes Sketches ...

Page 18: ... THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMA TION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 2200I 4 THE SERIAL NUMBER ____________________ HOW TO ORDER REPAIR PARTS UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD P O BOX 151 SOUTH PITTSBURG TN 37380 USA 423 837 2100 ...

Page 19: ...N IS CONSIDERED THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE CAUTION CRACKED AND BROKEN COMPONENTS e g GLASS PANELS OR CERAMIC TILES MAY REN DER THE INSTALLATION UNSAFE OPERATING AND MAINTENANCE INSTRUCTIONS 1 WARNING ANY MODIFICATION OF THE APPLIANCE OR FLUE SYSTEM THAT HAS NOT BEEN AP PROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS BREACHING AS NZS 4013 2 WARNING DO NOT...

Page 20: ...f the appliance base when installing the appliiance see joint AS NZ 2918 2001 3 3 2 The floor protector should extend 300mm in front of the appliance base The thermal conductivity of the floor protector is 0 8m2 k w per 4mm thickness CLEARANCES TO COMBUSTIBLES It is of utmost importance that the clearances to combustible materials be strictly adhered to during installation of the stove Refer to th...

Page 21: ...CROMESH WITH SOLID BACK STAINLESS STEEL INNER FLOOR PROTECTOR Your new wood heater installation must conform to Australian Standards AS NZS 2918 2001 and be clear of combustibles as shown below Currently for installation with an Australian Standard Double Cased flue kit with a full length half radius perforated mesh flue shield To Appliance ...

Page 22: ...NOTES ...

Page 23: ...or Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new appliance Print Name Signature Date Please attach a copy of your purchase receipt Warranty not valid...

Page 24: ...24 Ussc CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 USA Fold Here PLACE STAMP HERE ...

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