Country Clipper Zeton Safety Instructions & Operator'S Manual Download Page 20

TROUBLE SHOOTING CHECK LIST 

 
 
 

1.

 

ENGINE WON’T TURN OVER: 

  Mower 

blades 

engaged 

 -------------------------------------------------  disengage blades 

 

 

Drive not in neutral  ---  

move Joystick Control Lever to neutral “DOWN” position

 

 

 

 

 

move Twinstick Control Levers to neutral “OUT” position 

  Blown 

fuse 

 

------------------------------------------------------------------------  replace fuse 

  Dead 

battery  ---------------------------------------------------------------  charge or replace 

  Solenoid 

 -------------------------------------------------------------------------  consult dealer 

  Ignition 

switch 

 ------------------------------------------------------------------  consult dealer 

  Starter 

 ----------------------------------------------------------------------------  consult dealer 

 
 

2.

 

ENGINE WILL TURN OVER BUT WON’T START: 

  No 

gas 

 

--------------------------------------------------------------------------------------  refuel 

 

 

 

 

 

 

 

 

        clean or replace fuel filters 

 

 

Over or under choked  ---------------------------------------------------------  adjust choke 

 

 

Spark plug not firing  ------------------------------------------------------  check spark plug 

 

 

 

 

 

 

 

              condition and reset gap* 

  Carburetor 

maladjustment 

 

-------------------------------  reset carburetor adjustment* 

  Ignition 

switch 

 ------------------------------------------------------------------  consult dealer 

 
 

3.

 

HARD TO START ENGINE: 

 

 

Fuel line clogged  -----------------------------------  clean fuel line and check fuel filter 

  Faulty 

fuel 

pump 

 --------------------------------------------------------------  consult dealer 

 

 

Spark plug wire loose or grounded  ----------------------------  check spark plug wires 

 

 

Spark plug(s) faulty or improperly gapped  --------------------------  check spark plug 

         condition 

and 

reset 

gap* 

  Electronic 

ignition 

defective  ------------------------------------------------  consult dealer 

 

 

Dirty or maladjusted carburetor  -------------------------------------  readjust carburetor* 

 

 

 

 

 

 

 

      consult dealer for carburetor service 

 
 

4.

 

ENGINE STARTS BUT CUTS OUT: 

 

 

Water in gasoline  ----------------  drain old gasoline and replace with new gasoline 

          

 

 

 

clean 

carburetor 

bowl 

  Clogged 

fuel 

line  -------------------------------------------------------------  check fuel filter 

           

 

 

clean 

fuel 

line 

 

 

Vent in fuel cap plugged  ---------------------------------------------------------  check vent 

  Faulty 

fuel 

pump 

 --------------------------------------------------------------  consult dealer 

  Maladjusted 

carburetor 

 -----------------------------------------------  readjust carburetor* 

  Engine 

dies 

when: 

Joystick Control Lever is pulled “UP”

  --------  parking brake set 

 

 

 

 

 

Twinstick Control levers are pulled “IN” 

     

release brake 

 

 

 

 

     

 
 

5.

 ENGINE 

KNOCKS: 

 

 

Low oil level  ---------------------------------------------------------------  check and add oil 

  Ignition 

timing 

off 

 -------------------------------------------------------------  consult dealer 

 

 

fuel octane too low  -------------------------------------------------  drain and replace with 

          

 

higher 

octane 

gasoline 

 

 

Over heated engine  ----------------------------------  shut off engine and allow to cool 

 
 

    

*

  See engine manual for engine adjustments. 

 

18                                                          P-11527   

Summary of Contents for Zeton

Page 1: ...l device can be potentially dangerous if used improperly and hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the o...

Page 2: ...______________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ____________________...

Page 3: ...ring Operation 7 8 Mowing Recommendations 9 IV SPECIFICATIONS 9 V MAINTENANCE Maintenance Schedule 10 Maintenance Instructions 11 15 Raising and Lowering Deck for Servicing 16 Leveling the Deck 17 Dec...

Page 4: ...rning Radius Mower they should read and understand this entire manual and the engine owner s manual 2 AVOID CONTACT WITH MOVING PARTS Keep hands and feet from under mowing deck and away from blades at...

Page 5: ...efore storing in any enclosure The engine exhaust and gasoline fumes are dangerous 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for several...

Page 6: ...is SET and the mower blade clutch is engaged DO NOT OPERATE MOWER IF SAFETY SWITCHES ARE NOT OPERATING PROPERLY START UP AND OPERATION CHECKLIST BEFORE OPERATION 1 Make sure fuel tank is full Use reg...

Page 7: ...ter motor and shorten the battery life 7 ADJUST ENGINE THROTTLE AND CHOKE for desired engine smoothness and speed Joystick Control Lever NOTE When mowing always run engine at full throttle Cut Height...

Page 8: ...ed engine smoothness and speed Steering Control Levers NOTE When mowing always run engine at full throttle Cut Height Adjustment Lever 8 RELEASE PARKING BRAKE Push brake lever down to release Blade Cl...

Page 9: ...tch is engaged CAUTION AVOID HILLS AND SLOPES USE EXTREME CAUTION WHEN MOWING UP OR DOWN SLOPES NEVER MOW ACROSS THE FACE OF A SLOPE IF A SLOPE MUST BE ASCENDED BACK UP THE SLOPE DRIVE FORWARD WHEN DE...

Page 10: ...del 5205M 6005M 7205M Cutting Width 52 60 72 Overall Width w chute 61 69 1 2 81 1 2 Weight deck approx 235 lbs 236 lbs 275 lbs Blades 3 18 3 8 3 21 3 25 Cutting Height 1 1 2 to 5 Material Thickness 10...

Page 11: ...after each use Check tire pressure every 10 hours Check battery fluid every 10 hours Sharpen mower blades every 10 hours Clean air filter pre cleaner element every 25 hours Check Hydrostatic Transmiss...

Page 12: ...battery clean Remove the corrosion around the battery terminals by applying a solution of one part baking soda to four parts water Coat all exposed terminal surfaces with a light layer of grease or p...

Page 13: ...Check the oil level on the dipstick The proper oil level should register between the marked hole on the dipstick and the end of the dipstick Replenish as needed with 20W 50 Motor Oil DO NOT OVER FILL...

Page 14: ...dles may be adjusted as follows a Locate Setscrew stops in the Steering Control Lever Base which stop the lever in each direction Note The one at the rear is the stop for FWD and the one in the front...

Page 15: ...desirable locking action is obtained If the Joystick control Lever is hard to slide up and down turn the detent adjustment screw counter clockwise until a desirable sliding action is obtained 14 JOYST...

Page 16: ...the tracking is to the operators liking completely tighten the bolt on the control linkage assembly that was loosened earlier E Recheck to make sure neutral adjustment has not been effected See pictu...

Page 17: ...e tractor IMPORTANT NOTE MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH FOR THE DECK LATCH TO FULLY ENGAGE THE LOCKING PIN located on the left side of the deck mounting suspension This will prevent the...

Page 18: ...Remove the boards and verify that the deck is hanging on all four deck hangers re adjust if necessary Either lengthen both front deck leveling screws two full turns or shorten both rear deck leveling...

Page 19: ...anger then reinsert the quick pin Remove the quick pin from jack lift collar weldment Slide ears of jack lift collar weldment onto clevis pin on the rear deck lift sleeve and reinsert the quick pin Cr...

Page 20: ...ark plug wire loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjust...

Page 21: ...etor maladjustment readjust carburetor 10 ENGINE RUNS BUT MOWER WON T MOVE FORWARD Drive belt broken or slipping replace drive belt Transmission shift arm disconnected reconnect Transmission oil low a...

Page 22: ...EL START SWITCH POSITION CIRCUIT MAKE OFF G M ON B L START B L S Black wires Ground Red wires Power Blue wires Kill Circuit Yellow wires Start Circuit Green wires Signal Circuit Note All wire connecto...

Page 23: ...DEL NOTE ALL WIRE CONNECTORS SHOWN AT WIRE SIDE Black wires Ground Red wires Power Blue wires Kill Circuit Yellow wires Start Circuit Green wires Signal Circuit START SWITCH POSITION CIRCUIT MAKE OFF...

Page 24: ...IC FOR E F I JOYSTICK MODEL START SWITCH POSITION CIRCUIT MAKE OFF G M ON B L START B L S Black wires Ground Red wires Power Blue wires Kill Circuit Yellow wires Start Circuit Green wires Signal Circu...

Page 25: ...IC FOR E F I TWINSTICK MODEL START SWITCH POSITION CIRCUIT MAKE OFF G M ON B L START B L S Black wires Ground Red wires Power Blue wires Kill Circuit Yellow wires Start Circuit Green wires Signal Circ...

Reviews: