Country Clipper Charger SR1020 Safety Instructions & Operator'S Manual Download Page 25 | Manualshive

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WIRING SCHEMATIC FOR KOHLER TWINSTICK (E-6416)

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Summary of Contents for Charger SR1020

Page 1: ...can be potentially dangerous if used improperly and hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the equipment Study this manual and pay special attention to the important Safety Precautions on pages 3 5 Following these instructions will help you continue to e...

Page 2: ...ECOMMENDATIONS 10 MAINTENANCE 11 MAINTENANCE SCHEDULE 11 MAINTENANCE INSTRUCTIONS 12 BELT ROUTINGS 17 PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING 18 LEVELING THE DECK 19 ADJUSTING THE LATCH PLATE 20 TROUBLE SHOOTING CHECK LIST 21 WIRING SCHEMATIC FOR KOHLER JOYSTICK E 6415 23 WIRING SCHEMATIC FOR KAWASAKI JOYSTICK E 6415 PLUS E 6417 ADAP 25 WIRING SCHEMATIC FOR KOHLER TWINSTICK E 641...

Page 3: ...ATIONS 1 PEOPLE WHO OPERATE SERVICE OR ARE OTHERWISE ASSOCIATED with the Country Clipper Zero Turning Radius Mower should be trained in its proper use and warned of its dangers Before operating adjusting or servicing the Country Clipper Zero Turning Radius Mower they should read and understand this entire manual and the engine owner s manual 2 AVOID CONTACT WITH MOVING PARTS Keep hands and feet fr...

Page 4: ... BLADES BEFORE DRIVING ACROSS WALKS or projecting objects 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for several minutes after running Always make sure the gas cap is in place 15 NEVER CARRY PASSENGERS 16 DO NOT SMOKE AROUND THE MOWER or the gasoline storage container Gasoline fumes can easily ignite 17 KEEP GASOLINE IN A WELL VENTILAT...

Page 5: ...ervicing them Only replace blade s Never straighten or weld blade s 41 USE JACKSTANDS TO SUPPORT COMPONENTS when required 42 KEEP BODY AND HANDS AWAY FROM PIN HOLES OR LEAKS IN HIGH PRESSURE HYDRAULIC LINES Always use paper or cardboard to search for leaks NEVER use hands Make sure all hydraulic connections are tight and that hydraulic lines are in good condition before starting the engine SAFETY ...

Page 6: ...s or other such additives 5 Check the crankcase oil level Make sure the engine is off The mower should be parked on a level area Do not overfill See your engine manual for more detailed instruction 6 Check battery fluid level 7 Inspect V belts 8 Check tire pressure 9 Make sure underside of mower deck is free of grass 10 Make sure mower blades are sharp and secured tightly 11 Clean the air intake s...

Page 7: ...stick Control Lever will increase the speed of travel C To reverse the direction pull the Joystick Control Lever slightly back D To turn move the Joystick Control Lever toward the direction you want to turn E To turn on a zero radius axis go slowly and move the Joystick Control Lever to the side you wish to turn and slightly to the rear at the same time CAUTION FOR SMOOTH SAFE OPERATION MOVE THE J...

Page 8: ... position F Remove the key and wait for all movement and all sound to cease before dismounting CONTROL LOCATIONS TWINSTICK MODELS WARNING AVOID INHALING EXHAUST FUMES CARBON MONOXIDE GAS IS COLORLESS AND ODORLESS AND CAN CAUSE UNCONSCIOUSNESS AND IS POTENTIALLY LETHAL DO NOT RUN LAWN MOWER IN GARAGE OR OTHER CONFINED AREA OPERATION TWINSTICK MODELS 1 MOVE STEERING CONTROL LEVERS TO neutral OUT pos...

Page 9: ...posite to travel If the parking brake is engaged with the Steering Control Lever s in the IN position the engine will stop 11 CUTTING HEIGHT ADJUSTMENT With the Cut Height Adjustment Lever latched into the top cut height latch Insert Cut Height Stop Pin to desired cutting height Pull Cut Height Adjustment Lever rearward and then to the left to clear top cut height latch Lower Cut Height Adjustment...

Page 10: ...ER WITH OUT DISCHARGE CHUTE MOWING RECOMMENDATIONS 1 Keep mower blades sharp 2 Make sure deck and discharge are clean CAUTION POWER MUST BE OFF TO CLEAN DISCHARGE CHUTE TURN ENGINE OFF AND WAIT FOR ALL MOVING PARTS TO STOP 3 When mowing tall grass make two passes mowing off 1 2 of the desired cut on the first pass and then the desired height the second pass Check for hidden dangers first 4 Go slow...

Page 11: ... intake screen after each use Clean grass under deck after each use Check tire pressure every 10 hours Check battery fluid every 10 hours Sharpen mower blades every 10 hours Clean air filter pre cleaner element every 25 hours Check Hydrostatic Transmission oil level every 25 hours Check drive belts every 50 hours 20 hours break in Service Air Cleaner Filter Element every 100 hours Change engine cr...

Page 12: ...s water Coat all exposed terminal surfaces with a light layer of grease or petroleum jelly to prevent corrosion NOTE At temperatures below 32 degrees F 0 degrees C the full charge state must be maintained to prevent cell electrolyte from freezing and causing permanent battery damage 3 TIRES Correct tire pressure is essential for efficient operation of the mower Check tire pressure as requested in ...

Page 13: ...ir Replace with a new Hydraulic Oil Filter P N H 2026 and 20W 50 Motor Oil 7 PARKING BRAKE ADJUSTMENT A Move Parking Brake Lever to the OFF position B With moderate pressure manually actuate the Lower Brake Arm up and forward Tighten the Brake Adjustment Nut to have approximately of free play between the Brake Adjustment Nut and Brake Anchor Mount C Repeat for the other side 8 JOYSTICK CONTROL LEV...

Page 14: ...he rod end ball joints to prevent damage Also the small diameter of the spacer must point towards the rod end ball joint 10 JOYSTICK CONTROL LEVER DETENT ADJUSTMENT If the Joystick Control Lever does not lock in the UP position turn the detent adjustment screw clockwise until a desirable locking action is obtained If the Joystick Control Lever is hard to slide up and down turn the detent adjustmen...

Page 15: ... Lever Remove e ring clip from dampener mounting stud Position dampener onto the heavy dampener mounting stud top Re install the e ring clip B Lighter Force to Shift Joystick Control Lever Remove e ring clip from dampener mounting stud Position dampener onto the light dampener mounting stud bottom Re install the e ring clip 13 TWINSTICK CONTROL LEVER FORWARD ADJUSTEMENT A Remove the fender skirts ...

Page 16: ...tors liking completely tighten the nuts on the turnbuckle Recheck and adjust the Neutral Plate if required D Reinstall the side plates and tighten all bolts E If the forward tracking still requires fine tuning use the on the fly fine adjustment knob on top of the fender cap next to the control lever Make small adjustments to full forward as needed 16 TO ADJUST IN OR OPERATING POSITION OF THE TWINS...

Page 17: ...ulley Right Hand Hydrostatic Transmission Pulley Motor Pulley Hydrostatic Transmission Drive Belt viewed from ground looking up Insert Small punch or Screwdriver into this hole to Lock Idler Arm in the release position when changing Hydrostat Drive Belt Release tension from Hydrostat Drive Belt Idler Arm Hydrostat Drive Belt P N D 3769 ...

Page 18: ...tch plate see Page 20 D Position the front caster wheels so they are away from the deck such as the tractor would be traveling in reverse Flip up the Front Step on units so equipped E Lift the nose of the deck until the deck is standing vertical lifting can be made easier if someone stands on the rear bumper of the tractor IMPORTANT NOTE MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH TO GO COMPLETEL...

Page 19: ...to the front blade tip of each outside blade These measurements should be within 1 8 of each other NOTE To simplify this measuring an optional Blade Measuring tool part number 629 374A is available from your local Country Clipper Dealer 5 If necessary loosen the jam nut s of the Deck Hanger Bolt s and adjust the Deck Hanger Bolt s up or down accordingly It may be necessary to adjust both the front...

Page 20: ...STING THE LATCH PLATE 1 Level the deck before proceeding to adjust the latch plate Follow instructions on previous page Pin the deck in the lowest position before proceeding to adjust the latch plate 2 Lift up on the hook keeper while pulling up on the release handle This will disconnect the rear of the deck 3 Loosen nuts on the adjustment of the latch plate using a 7 16 wrench Pull up on the rele...

Page 21: ...ug wire loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carburetor readjust carburetor consult dealer for carburetor service 4 ENGINE STARTS BUT CUTS OUT Water in gasoline drain old gasoline and replace with new gasoline clean carburetor bowl Clogged fuel lin...

Page 22: ...justment readjust carburetor Improper spark plug gap check and re gap plug 9 ENGINE BACKFIRES Carburetor maladjustment readjust carburetor 10 ENGINE RUNS BUT MOWER WON T MOVE FORWARD Transmission locks in free wheel position put in lock position see pg 10 Drive belt broken or slipping replace drive belt Shift linkage disconnected reconnect Transmission oil low consult dealer Bad transmission consu...

Page 23: ...Switch MOog Gro und oIhite r Coil Ell 40 Solder Blk 17 12Ga Joint Engine Block rnlJnrl Fusel 12Go Red 19 Engine Plug Cho rg lOGo Gr t en ESA To En ltne OIL Pr essure Sw ttch Blue 13 Engine Plug MOog Ciround YEL I Blu e 26 YEL 1 Elue 2B BL e 2 RRd 8 mcen J oy 10 FU5 1 Stlcl YEl 2 Ell 11 8L h in drive key Switch Red 8 RH Joyst ick VEL E1r r E 6297 21 0 k 11 Key Blue s w fJC S RRd Blue 8 F L G L BL k...

Page 24: ...L 4 Green White 19 fuel Cutoff Red 19 Volt ge ReQul tar law To StClr JI 101 d Green 25A To OILPr ssur Switch Bl 13 M gne to Ground Kawas i Engine raj r 1111 Be _ OOm Bl 13 YEL 4 E 6054 Sol nold Bl 40 Solder Bl 17 12Ga Joint Engine Bloc GrCJund POSITION 1 OFF 2 RU Fus j 12Gn Blue 26 YEL I o Stick In drive e R d 19 Engine PLug Cho rge To Erl Iln OIL Pr s ur Switch BLue 13 Engine PLug Mng Ground Blue...

Page 25: ...oltO ge regulO tor Red CO rburetor Solenoid Red To Fuel Solenoid Red Blue To Starter Call Green To DiLPressure Switch White Hag Groun d White Fuse1 12Go PH YEL e 2B Bl ue 2 YEL 2 Blk 11 J oys ti ck Blue 3B rjeutral Switch in dr ive key Swit c h RH L r YEL 2 E 6297 i r Key Elue 2 fJD Ik 11 Sw fJC VS Elue 2B N B Red 8 Fu s e2 L G Y Blue 26 Red 9 14Ga Ho cc Metec POSITION CI RCUIT f jAKE 1 OFF G H B ...

Page 26: ...ie d If Clutch is on nd seat is not accupied Stnrt Circuit Snfety Circuit Power Circuit Ground Circuit Hr Mtr Circuit _ C 1 1B_ YEL 3 COMA Elk 15 Y llnw Solder Joint E 6U Salenoid Blk 40 Blk 1712G Engine Block Ground Fusel 12Go RH Blue 2B VEL Blue 2 2 Blk 11 YEL Joystick rJeutro L Switch In drive Red 18 lOGo BLue 13 r E utro L Switch In drive L Connector HarnE ss Side FroM l re T Kawasaki E 5417 K...

Page 27: ...ARD LEFT HAND HYDROSTATIC TRANSMISSION REVERSE HIGH PRESSURE CASE DRAIN CHARGE PUMP INLET HIGH PRESSURE RIGHT HAND WHEEL MOTOR RIGHT HAND HYDROSTATIC TRANSMISSION HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD OIL FILTER OIL TANK NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 28: ...er Division Shivvers Manufacturing Inc 614 W English St Corydon IA 50060 0467 Ph 641 872 2544 Fax 641 872 1593 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

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