Country Clipper AVENUE 150/A100 Safety Instruction & Operatorrs Manual Download Page 12

  11 

 

MAINTENANCE INSTRUCTIONS 

 

 
1. ENGINE:

 

 
 

For complete maintenance and 
operating information for your engine, 
please refer to your engine operating 
and maintenance instructions furnished 
by the engine manufacturer and 
included in your 

Country Clipper

 Zero 

Turn Radius Mower information packet. 

 
 

NOTE:  Air intake screen must be kept 
clean.  If plugged, engine may be 
seriously damaged by overheating. 

 

2. BATTERY:

 

 

     

CAUTION

      

 

BATTERY ELECTROLYTE IS A POISONOUS 

AND CORROSIVE SULFURIC ACID 

SOLUTION.  AVOID SPILLING ON SKIN, 

EYES, AND CLOTHING. 

 

 

Keep the electrolyte level above the 
plates in each cell by adding distilled 
water as it becomes necessary.  Add 
water just before operating the mower to 
mix the water with the solution.  Be 
careful not to overfill the battery -- the 
electrolyte solution is corrosive and can 
cause damage to surrounding metal 
parts if it should spill.  When taking the 
battery out of the mower for servicing, 
make sure to connect the cables to the 
battery exactly as they were prior to 
removal.  Always disconnect the ground 

-

 ) wire 

first

 and always reconnect the 

ground ( 

-

 ) wire 

last.

 

 
 

Keep the battery clean.  Remove the 
corrosion around the battery terminals 
by applying a solution of one part baking 
soda to four parts water.  Coat all 
exposed terminal surfaces with a light 
layer of grease or petroleum jelly to 
prevent corrosion. 

 
NOTE:  At temperatures below 32 degrees F (0 

degrees C) the full charge state must be 
maintained to prevent cell electrolyte 
from freezing and causing permanent 
battery damage. 

 
 
 

3. TIRES:

 

 

 

Correct tire pressure is essential for 
efficient operation of the mower.  Check 
tire pressure as requested in the 
maintenance schedule.  Inflate tires to 
the pressures listed below: 

 

 

 

Lug nuts should be torqued to 75 ft/lbs 
and checked regularly for tightness. 

 

4. MOWER 

BLADES:

 

 

 

Check sharpness of mower blades after 
every 10 hours of operation.  To 
sharpen blades proceed as follows: 

 
 

     

CAUTION

      

 

STOP ENGINE, REMOVE IGNITION KEY AND 

SPARK PLUGS FOR SAFETY. 

 
 

A.

   Remove bolt and blade washer 

mounting blade on shaft.  Remove 
blade. 

B.

   Blades should be discarded when worn 

excessively. 

 

 
 
 

C.

   Sharpen blades with a hand file, electric 

grinder or blade sharpener.  Wear 
gloves and eye protection when 
sharpening.  Grind blade at original 25 
degree bevel. 

D.

   Check balance of blade by positioning 

the blade on a nail or blade balance 
pedestal.  Grind the blade on the end 
that is heavier until both sides balance. 

 

E. 

Install blade, blade washer and bolt.  
Make sure to torque bolt to 100 ft-lbs. 

Model 

Front tires 

Rear tires 

All 
Models 

12 psi 

12 psi 

New Blade 

25 degrees

 

When notch 
starts, discard 
blade  

DANGEROUS!

 

DO NOT USE 

BLADE IN THIS 

CONDITION 

Summary of Contents for AVENUE 150/A100

Page 1: ...entially dangerous if used improperly and hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport...

Page 2: ...MMENDATIONS 9 MAINTENANCE 10 MAINTENANCE SCHEDULE 10 MAINTENANCE INSTRUCTIONS 11 JOYSTICK ADJUSTMENT 12 HYDROSTATIC TRANSMISSIONS 14 PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING 15 SECURI...

Page 3: ...r ____________________________________________ Mower Serial Number ____________________________________________ Engine Spec Number ____________________________________________ Hydro Serial Number RH _...

Page 4: ...MENDATIONS 1 PEOPLE WHO OPERATE SERVICE OR ARE OTHERWISE ASSOCIATED with the Country Clipper Zero Turn Radius Mower should be trained in its proper use and warned of its dangers Before operating adjus...

Page 5: ...cool before storing in any enclosure The engine exhaust and gasoline fumes are dangerous 13 DISENGAGE BLADES BEFORE DRIVING ACROSS WALKS or projecting objects 14 NEVER REMOVE THE FUEL CAP or add gaso...

Page 6: ...MOVING PARTS If possible do not make adjustments with the engine running 37 NEVER MOW WHEN OTHER PEOPLE OR PETS ARE IN THE AREA 38 CAREFULLY RELEASE PRESSURE FROM COMPONENTS WITH STORED ENERGY 39 USE...

Page 7: ...arked on a level area Do not overfill See your engine manual for more detailed instruction 6 Check battery fluid level 7 Inspect V belts 8 Check tire pressure 9 Make sure underside of mower deck is fr...

Page 8: ...ward movement of the Joystick Control Lever will increase the speed of travel C To reverse the direction pull the Joystick Control Lever slightly back D To turn move the Joystick Control Lever toward...

Page 9: ...REMOVE THE KEY AND SET THE PARKING BRAKE EVEN IF JUST FOR A FEW MOMENTS HELP PROTECT CHILDREN AND OTHER UNAUTHORIZED PERSONS FROM ACCIDENTS OPERATION FREE WHEEL 1 TO FREE WHEEL A Unlock Transmission...

Page 10: ...ake two passes Mow off of the desired cut on the first pass and then the desired height the second pass Check for hidden dangers 4 Go slowly for trimming 5 Always cut grass with the engine at full thr...

Page 11: ...l After First 100 Hours Check Wheel Lug Nuts 75 ft lbs or 102 Nm Change Hydraulic Filter Every 10 Hrs Check Tire Pressure 12 Psi 83 kPa Check Battery Fluid Sharpen Mower Blades Every 25 Hours Service...

Page 12: ...r parts water Coat all exposed terminal surfaces with a light layer of grease or petroleum jelly to prevent corrosion NOTE At temperatures below 32 degrees F 0 degrees C the full charge state must be...

Page 13: ...o the ON position D Adjust the Bottom Adjustment Nut so that the compression spring is compressed to 5 8 Repeat for other side JOYSTICK ADJUSTMENT 1 SETTING TRACKING AND FORWARD SPEED A The initial se...

Page 14: ...andle firmly in the full forward position Rotate the left side transmission linkage rod to shorten the linkage until resistance is felt from the transmission control bottoming out in the transmission...

Page 15: ...old colored spacers on the outside of the ball joints For slower reacting steering place the short gold colored spacers on the inside and the longer silver colored spacers on the outside All 4 spacers...

Page 16: ...e or all of these symptoms 1 noisy operation 2 Lack of power or drive after short term operation 3 High operation temperature and excessive expansion of oil 1 PURGING PROCEDURE Oil Hydrostatic Transmi...

Page 17: ...ase the deck prop from its stowed position and place the free end against the deck lift casting as shown on page 20 Make sure the point of the prop falls within the center clearance area IMPORTANT NOT...

Page 18: ...lutch Deck raised to service position MOWER SHOWN IN OPERATING POSITION Deck Prop Front Caster Pivot Grease Zerk Front Caster Wheels positioned out of the way Deck Hook Flip Front Step Up Foot Deck Cu...

Page 19: ...18 SECURING THE DECK PROP Deck Prop shown in the Stowed position Deck Prop being placed against the Deck lift casting Deck Prop securely in place against Deck lift casting...

Page 20: ...ngly It may be necessary to adjust both the front and rear Deck Hanger Bolts for a given side 6 Once the side to side cut height is within tolerance measure from the ground to the blade tip at the rea...

Page 21: ...e as far as it will allow Slide adjustment back or forward to where the latch plate will catch the release handle rod at its highest location Tighten nuts back 4 Lift up on latch plate and push down o...

Page 22: ...g wire loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carb...

Page 23: ...WON T MOVE FORWARD Transmission locks in free wheel position put in lock position see pg 10 Drive belt broken or slipping replace drive belt Shift linkage disconnected reconnect Transmission oil low c...

Page 24: ...GS V IDLER Motor Pulley Right Hand Hydrostatic Transmission Pulley Left Hand Hydrostatic Transmission Pulley Hydrostatic Transmission Drive Belt Viewed from ground looking up Belt P N D 3905 60 DECK B...

Page 25: ...tch St eering Levers in Neu trul Yellow Engine Kill If Steoer ing levers in drive Sto r t Cjrcui t 2 bro ke Is on or So fe ty Clrcuit s o t n ot cup d Power C rc1 1lt Reel 3 START If Clu tch Is on and...

Page 26: ...K 1 OFF G M 2 RUN B L 3 START B L S YEL 2 Blk 11 Blk 10 Seo t Switch Un occ pi d To Si o ri Clutch not engo ged Steering Levers In Neutro l Engine Kill1 If S teer ing lFver s in drive bro ke Is on or...

Page 27: ...e 2 Blk 10 RPri s l6G To Sto rt Clutch not e ngaged S teerlng Lever s in Neutral Engine KiUt If Ste e r ing le YE rS in drive klro ke Is on or seat un occupied If Clu tch is on and s eo t ls not occup...

Page 28: ...27 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED...

Page 29: ...28 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED...

Page 30: ...TM Safety Instructions Operators Manual Country Clipper Division Shivvers Manufacturing Inc 613 W English St Corydon IA 50060 0467 Ph 641 872 2544 Fax 641 872 1593 P 13155...

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