Country Clipper 629FS-001A Operator'S Manual Download Page 2

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PROFESSIONAL BAGGING SYSTEM

TABLE OF CONTENTS

Safety

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow

anyone who is not acquainted with the Safety Instructions to use your attachment.

Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!

Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection system

without proper instruction.

Be especially watchful of children and pets darting into the area while operating.

Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.

Do not attempt to operate your unit or mower when not in the driver’s seat.

Always stop unit when emptying the container.

Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before

removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.

Mow up and down the face of slopes (not steeper than 10 degrees); never across the face of the slope.

It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes

when the container is empty.

Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any

foreign object.

Wear ear protection if the noise level is offensive.

Wear eye protection to prevent debris from damaging your eyes.

SECTION

PAGE

Safety

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

I    INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - - - 5

1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5

II   INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - - 5

2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2 Right Mount Plate Assembly Installation- - - - - - - 6
2-3 Left Mount Plate Installation - - - - - - - - -  -  -  -  -  - 6
2-4 Lower Mount Assembly Installation - - - - - - - - - - 6
2-5 Exhaust Deflector Installation - - - - - - - - - - - - - 6
2-6 Universal PTO Installation- - - - - - - - - - - - - - - - 7

2-8 Belt Installation - - - - - - - - - - - - - - - - - - - - - - - 8
2-9 Cam Assembly Adjustment - - - - - - - - - - - - - - - 8
2-10 Upper Frame Assembly Installation - - - - - - - - - 8
2-11 Top Assembly To Upper Frame

Assembly Installation - - - - - - - - - - - - - - - - - - 8

2-12 Boot To Mower Deck Installation - - - - - - - - - - - 8
2-13 Blower Cone Installation - - - - - - - - - - - - - - - - 9

2-7 PTO Handle Installation - - - - - - - - - - - - - - - - - 7

SECTION                               PAGE

2-14 Impeller Blade Removal and Replacement - - - - 9
2-15 Length Of Hose Adjustment - - - - - - - - - - - - - - 10
2-16 Upper Hose Installation - - - - - - - - - - - - - - - - 10
2-17 Lower Hose To Blower Cone Installation- - - - - - 10
2-18 Lower Hose To Boot Installation - - - - - - - - - - - 10
2-19 Front Weight Installation - - - - - - - - - - - - - - - - 10
Exploded Part Views and Assemblies - - - - - -  -  -  -    11-14
2-20 Installation/Removal Of Collection Bags - - - - - - 15

III  OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 16

3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 16
3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 16
3-3 Disengagement Of The Blower

- - - - - - - - - - - 16

3-4 Unloading The Collection System - - - - - - - - - - - 16

IV  MAINTENANCE- - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

4-1 Maintenance Checklist - - - - - - - - - - - - -  -  -  - - - 16
4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 17

V   PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 17

5-1 Parts And Service Information - - - - - - - - - - - - - 17
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 19

Summary of Contents for 629FS-001A

Page 1: ...OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE PART 629FS 001A MANUAL Q0418 PROFESSIONAL BAGGING SYSTEM DESIGNED FOR THE BOSS AND CHARGER SERIES MODEL PBS...

Page 2: ...ects before mowing Never deliberately run the mower across any foreign object Wear ear protection if the noise level is offensive Wear eye protection to prevent debris from damaging your eyes SECTION...

Page 3: ...any slope This Safety Alert Symbol means This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read...

Page 4: ...ts other than engines or batteries must be returned to Country Clipper Division of Shivvers Mfg Inc 613 W English Corydon IA 50060 before any warranty adjustment can be authorized At the time of reque...

Page 5: ...shipping crate from around the components Cut the retaining straps and separate the parts The grass collection system will have various parts located inside Remove and sort all parts for easy identif...

Page 6: ...4 3 8 16 nyloc nut P K1216 Refer to Figure 2 4 NOTE 2 5 Exhaust Deflector Installation NOTE All engine models that divert exhaust to the left will not require and exhaust diverter If your engine model...

Page 7: ...8 Belt Installation Remove the belt guard Loosen the 4 bolts P K1191 2 on each side that secure the gear box assembly to the PTO assembly P A0623 Figure 2 8a and 2 8b Loosen the adjustment bolt P K03...

Page 8: ...upper frame assembly Place 1 P K0041 fender washer between each pivot point Figure 2 7 and fasten each side by using 1 P K1153 5 16 18 x 3 4 HHCS and 1 P K1180 5 16 18 nyloc nut When fastening leave...

Page 9: ...each bolt evenly into the taper lock bushing forcing the blade to break away from the taper lock bushing If the impeller will not move carefully hit the base of the impeller between each vein with a h...

Page 10: ...to the outside and lock into place Slide a hose clamp P J1000 onto both ends of the 6 upper hose Then slide one end of the 6 hose onto the inlet Make sure there isabout a two inch overlap between the...

Page 11: ...STRIP 2 C0052 SHORT SCREEN MOUNT STRIP 1 V0002 PLASTIC TOP 2 K1126 1 4 20 FLANGE NUT 2 K0037 1 4 FLAT WASHER 1 C0048 LATCH MOUNT BRACKET 2 K1025 1 4 20 x 1 CARRIAGE BOLT 2 J4005 FLEXIBLE DRAW LATCH 2...

Page 12: ...3 3 CU FT COLLECTION BAGS 1 C0050 EXHAUST DEFLECTOR 1 HB0281 ENGINE PULLEY HARDWARE BAG 1 A0603 PTO HANDLE 1 HB0322 ENGINE PULLEY HARDWARE BAG PROFESSIONAL BAGGING SYSTEM 1 A0706 LWR MNT ASSEMBLY 1 M...

Page 13: ...13 Exploded Parts View PTO Assembly A0623 14 39i 6 41 3 2 3 ISO VIEW...

Page 14: ...R 1 18 N0148 BEARING 1 625 OD 0 75 ID 0 4375 W 9R12 PEER 1 19 B1758 PTO SHAFT 1 20 J0801 1 4 28 ZIRC FITTING 1 21 J0254 3 16 SQ x 3 4 LONG KEYWAY 1 22 M0228 BLOWER PULLEY 1 23 K1446 1 187 OD x 380 ID...

Page 15: ...d Figure 2 20b To empty the bag remove the bag and bag ring by lifting and sliding rearward Grasp the loop on the bottom of the bag turn it upside down and empty the collected debris Figure 2 20c Repe...

Page 16: ...that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of...

Page 17: ...ower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re grease the grease fitting 3 Every 200 hours of use Check oil levels in gear box Oil in gear box should...

Page 18: ...nt decals Part R1054 Important Label Part R1057 Red Reflector Label Part R1051 Warning Hearing Protection Label 18 Part R1065 Made In America Label Part R1069 Warning Turn Off Blower Label Part R4028...

Page 19: ...16 24 UNF 13 17 19 26 27 37 3 8 16 UNC 20 27 31 42 44 60 3 8 24 UNF 23 31 35 47 49 66 7 16 14 UNC 32 43 49 66 70 95 7 16 20 UNF 36 49 55 75 78 106 1 2 13UNC 49 66 76 103 1061144 112 20 UNF 55 75 85 11...

Page 20: ...Country Clipper Division of Shivvers Mfg Inc 613 W English Corydon IA 50060 Phone 1 800 344 8237 641 872 2544 Fax 641 872 1593 E Mail countryclipper countryclipper com...

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