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1  Introduction

  Thank you for purchasing the XPS-7 Semiconductor Plant Gas Detector. To ensure 

correct operation, please read this operation manual carefully.

  This product is designed to detect gas leaks in semiconductor manufacturing plants. 

Sensor units (purchased separately) can be switched to detect a variety of gases.

  Read and be sure you fully understand this manual even if you have used a Gas 

Detector before.

  Do not use the Gas Detector for any purpose other than that for which it was 

intended. Do not attempt to use the product in a way other than that described in this 
manual.

●  Explanation of Symbols

This manual uses the following symbols. Their meanings must be understood and observed to 

ensure safe operation of the Gas Detector.

DANGER

Indicates an impending hazardous situation that, if not avoided, could 

result in serious injury or death.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could re-

sult in serious injury or death.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, could re-

sult in minor injury or physical damage.

Note

Indicates operational advice and/or instructions.

●  Observe the following precautions to ensure safe operation of the 

Detector.

WARNING

The Gas Detector is not explosion-proof and must be used in a non-hazardous loca-

tion.

CAUTION

The Gas Detector is not drip-proof and must be used in a location free from splashing 

water.

CAUTION

Do not allow the Gas Detector to be subjected to mechanical shock by being dropped 

or struck.

CAUTION

The Gas Detector must be turned ON in a clean-air environment. Otherwise, the per-

formance of the Detector may be impaired and normal detection may not be possible.

CAUTION

The shelf life of the sensor unit is six months. Always check the sensor unit to be 

sure its life has not expired prior to use. Normal detection may not be possible if an 

expired sensor unit is installed.

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TABLE OF CONTENTS

1     Introduction …………………………………………………………… 1
2     Contents of This Package …………………………………………… 2
3     Sensor Units …………………………………………………………… 2
4     Component Names and Functions ………………………………… 3
5     Operating Procedure ………………………………………………… 6

5-1

 

Inserting Batteries …………………………………………………………………… 6

5-2

 

Installing the Sensor Unit …………………………………………………………… 7

5-3

 

Turning the Gas Detector ON ……………………………………………………… 8

5-4

 

Detection ……………………………………………………………………………… 8

5-5

 

Ending Detection……………………………………………………………………… 8

6     Logger Function ……………………………………………………… 9
7     Replacing the Filter …………………………………………………… 10
8     Daily and Periodic Inspections ……………………………………… 11
9     Troubleshooting ……………………………………………………… 11
10   Consummable Parts and Options …………………………………… 11
11   Warranty  ……………………………………………………………… 12
12   Specifications ………………………………………………………… 13

Summary of Contents for XPS-7

Page 1: ...his manual Instruction manual No XPS 7T 10 Semiconductor Plant Gas Detector XPS 7 Instruction Manual Store this Instruction manual in a convenient location and consult it whenever necessary Operate th...

Page 2: ...ing Procedure 6 5 1 Inserting Batteries 6 5 2 Installing the Sensor Unit 7 5 3 Turning the Gas Detector ON 8 5 4 Detection 8 5 5 Ending Detection 8 6 Logger Function 9 7 Replacing the Filter 10 8 Dail...

Page 3: ...ath WARNING Indicates a potentially hazardous situation that if not avoided could re sult in serious injury or death CAUTION Indicates a potentially hazardous situation that if not avoided could re su...

Page 4: ...es FS Alarm setting 1st level 2nd level XDS 7NH NH3 Ammonia 100 ppm 12 ppm 25 ppm XDS 7SH SiH4 Silane 25 ppm 2 5 ppm 5 ppm XDS 7DC SiH2Cl2 Dichlorosilane 25 ppm 2 5 ppm 5 ppm XDS 7AH AsH3 Arsine 250 p...

Page 5: ...to open it and access the key switches Buzzer speaker Gas inlet Sampled gas aspiration inlet 6 dia Attaches to the gas inlet tube Gas outlet Exhaust outlet for sampled gas 6 dia Adapter connector Con...

Page 6: ...ecial command switch Used with the logger function UP DOWN switches Used to set the start time and other logger function settings Key Switches LCD Display Log indicator Lit when the log function is op...

Page 7: ...is attached make sure that it will not pull out Removing Press in the release ring on the coupling and simultaneously pull out the gas inlet tube Attaching Removing Gas Inlet Tube Filter case Contains...

Page 8: ...AA alkaline batteries provided and make sure they are inserted according to the polarity indicated in the battery compartment Close the battery cover WARNING Replace all four batteries at the same tim...

Page 9: ...power to the sensor unit A sensor unit that does not have power to it cannot detect gases and may cause the sensor trouble indicator to light A sensor unit installed in the Gas Detector is powered eve...

Page 10: ...after a power failure 5 4 Detection Place the gas sampling pipe near the target detection area When the unit detects gas the concentration of the detected gas is displayed If the detected gas concentr...

Page 11: ...e log data to a personal computer Press the DOWN switch once in RUN mode LOG will be displayed on the lower right corner of the LCD display and the log start time can be entered Press the SPECIAL COMM...

Page 12: ...re factory adjustments that are not available for user application 7 Replacing the Filter Twist the lter holder with detection probe to open it Use a pair of tweezers to remove the O ring and filter I...

Page 13: ...age 6 The batteries are low Replace the batteries The sensor unit is not installed Install a sensor unit Page 7 Abnormal drop in the ow rate The lter is clogged Replace the lter with a new one Page 10...

Page 14: ...After examination of allegedly defective product return to New Cosmos with freight prepaid should the product fail to conform to this warranty customer s only remedy and New Cosmos s only obligation s...

Page 15: ...2 hours of continuous operation at 20 with alkaline batteries and no alarms Operating temperature range 0 to 40 Dimensions W 62 x H 150 x D 128 mm projected portions excluded Mass Approx 1 3 kg Approv...

Page 16: ...Distributor Manufacturer New Cosmos Electric Co Ltd 2 5 4 Mitsuya naka Yodogawa ku Osaka 532 0036 Japan URL http www newcosmos global com XPS 7 09 T XPS 7T 10 2008 100...

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