Cosen MT-105 Instruction Manual Download Page 4

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ALUMINUM AND ITS ALLOYS

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Get dressed properly: avoid wearing clothes with large sleeves

or objects, such as scarves, chains and bracelets which could be
hooked from moving parts.

This  sawing  machine  produces  an  equivalent  level  of  acoustic 
pressure  (under  normal  conditions  of  use  described  in  this 
manual):

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WOOD AND SIMILAR MATERIALS

To learn about the capabilities of cutting speeds to be used and the 
types of tools suitable for the material to be cut and its section, take 
a look on respective chapter (see index).

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STEEL PIPES (FE35, Fe52)

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BONES AND SIMILAR MATERIALS

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BRONZE

1.4 GENERAL SAFETY

It is not suitable for cutting:

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STEEL AND ALUMINUM PROFILES

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Any  extended  wired  power  must  be  a  type  approved  and

answer to safety standards.

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Do  not  use  it  outdoors,  when  the  weather  conditions  and

general  environment  does  not  permit  it  (example:  Explosive
atmospheres, during a storm or rain).

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Do not use the machine in very damp places or in the presence

of flammable liquids or gases.

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Always  use  personal  protective  equipment:  safety  glasses

meet, gloves sized to fit the hand, headphones or earplugs and
headphones to contain hair, if necessary.

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BRASS

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SPECIAL STEEL (C40, 18NiCrMo5)

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If  you  want  to  get  the  best  performance  from  your  sawing

machine use the tools recommended in this manual.

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Do not use the machine if you are in poor physical conditions or

altered.

1.5 SAFETY RULES FOR RESIDUAL RISKS

The  band  saw  has  been  designed  and  built  for  dry 
cutting or is possible to use lubricating coolant spray.

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Keep always clean the cutting area by machining residues.

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Always use the grip: the pieces to be cut must always be held

firmly in the vise.

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Always keep your hands away from the working areas while the

machine is moving: before performing any operation of loading
and unloading of the workpiece - release the start button of the
handle.

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Do  not  force  the  machine  unnecessarily:  excessive  cutting

pressure could cause rapid deterioration of the blade and reduce
the performance of the machine in terms of finishes and cutting
precision.

1.6 INFORMATION ABOUT THE NOISE

Leq = 81.2 dB (A) during the lavorazion (eg. Cutting of a steel tube 
Fe52, D.80mm thickness 5 mm) to the maximum speed of 80 m / 
min, with a cycle of operation of the weighted 2 minutes.

The  surveys  were  carried  out  according  to  standards  UNI7712, 
ISO3740, ISO3746 and EEC 89/392.

Vibration level m / s2 <2.5 (2.25)
Surveys  carried  out  according  to  standards:  ISO 
5349

Leq = 79.0 dB (A) at idle.

The surveys were carried out according to standards 
UNI7712, ISO3740, ISO3746 and EEC 89/392.

Take care to place the machine in a suitable working 
environment that is as conditions like brightness: 
always remember that the general conditions of the 
working  environment  are  essential  in  the 
prevention of accidents.

1.7  INFORMATION  ON  ELECTROMAGNETIC 
COMPATIBILITY

The  European  regulations  on  safety  and,  in  particular,  the  EEC 
Directive  89/336,  require  that  all  the  equipment  have  to  be 
equipped with shielding devices against radio interferences both 
from and towards the external environment.
This machine is equipped with filters both on the engine and on 
nutrition and that make it safe and complies with the requirements.

 

The tests were performed according to the standards EN55014, 
EN61000.3.2, EN61000.3.3

1.8 DESCRIPTION OF THE MACHINE (Fig.1)

The band sawing machine is composed by two basic parts: the 
machine  body  (4)  complete  with  the  drive  motor  (6)  which  is 
connected solidly to the lower part, composed by the base (12) and 
the grip (10), via the rotatable support (8).
Here below there is a list of the main parts which correspond to the 
number which identifies it in FIG.

Fig.1 legend
1 - Control handle
2 - Flyer blade tension
3 - Guide sliding blade
4 - Machine body
5 - Blade
6 - Engine
7 - Control box
8 - Swivel
9 - Bar stop
10 - Vice
11 - Actuator grip
12 - Base

Weight =  18 Kg 

(

MT

-

105) - 2

9

  Kg(

MT

-

150)

Package dimensions 

MT

-

105  =  cm  72x32x47h

Package dimensions 

MT

-

150  =  cm  

98

x

47

x

57

h

2.0 INSTALLATION

2.1 REMOVING PACKAGING

Remove the box that protects the machine during transport, taking 
care as far as possible to keep the packaging intact - in case you 
need to move the sawing machine for long distances or store it for 
long periods.

2.2 MACHINE MOVEMENT

Having regard to the weight is enough only one person for handling 
and transportation. Remember that is necessary to lock the arch 
properly in low position before transport.

2.3 TRANSPORT

To  transport  the  machine  from  one  job  to  another  put  lower  the 
body of the cutting machine all the way down and secure it in this 
position.
In case you need to transport the machine, put it back in the original 
box, being careful to insert it in the right position.
It is a good idea to attach the load with belts or safety ropes in order 
to avoid movements or falls during transportation.

2.4 POSITION / WORK PLACE

Place the machine on a sufficiently flat bench in order to have the 
best possible stability.
To perform the work into ergonomic criteria the ideal height of the 
bench must be one that allows you to positionize the plane of the 
vise between 90 and 95 cm from the ground (see Figure 3).

Pag.4

Summary of Contents for MT-105

Page 1: ...CE Model Instruction Manual The Pinnacle of Cutting Performance Cosen Mechatronics Co Ltd MT 150 MT 105 Table Top Bandsaws ...

Page 2: ...Pag 2 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 1 Fig 3 ...

Page 3: ... and simplify use The EC declaration of conformity together with the CE mark on product are an integral part of the machine they both guarantee product conformity to safety Directives Essa può tagliare COMMON STEELS Fe37 1 3 TYPE OF USEAND CONTRAINDICATIONS The band saw has been designed and built using the latest technology and they are able to meet all requirements of metal cutting industry and ...

Page 4: ...e The surveys were carried out according to standards UNI7712 ISO3740 ISO3746 and EEC 89 392 Take care to place the machine in a suitable working environment that is as conditions like brightness always remember that the general conditions of the working environment are essential in the prevention of accidents 1 7 INFORMATION ON ELECTROMAGNETIC COMPATIBILITY The European regulations on safety and ...

Page 5: ... suddenly stop do not be alarmed is the thermal protector of the motor that cuts the power when the winding temperature reaches the threshold limit defined the insulation class avoiding damage to the engine 4 0 USE Do not make a proper break in procedure could make irreparably compromise the precision cutting blade When all the procedures and operations described so far you can start working Start...

Page 6: ...etween the jaws without the interposition of other objects Never hold the pieces to be cut in your hand 4 6 CUTTING TABLE When cutting concerns profiles plates or special applications refer to the examples shown in the figure If the thickness of the section should be very thin to prevent its crushing between the vice jaws it is best to enter inside of the section a shape that copies the profile Sp...

Page 7: ...re Check the positioning and clamping the part in the vice point 4 5 Check the tension of the blade 3 1 Check the cutting parameters blade toothing cutting speed in the cuts table point 4 6 Decrease cutting pressure Check the cutting parameters blade toothing cutting speed in the cuts table point 4 6 Check that the air inlet port of the motor are free of obstacles Take the machine checked by skill...

Page 8: ...Pag 8 NOTES ...

Page 9: ...BLUE KA Coil undervoltage RE Inverter XP Power cable SQ1 Running button SB1 stop button FR1 Thermal magnetic protection SB2 button start M Motor 1010 Watt Pag 9 1 RECOM 50Hz 4 5A 230V FU XP KA L1 L2 BUTTON MAIN SWITCH FR1 4 4A SQ1 U U M 1 230V RE 105 C ...

Page 10: ...Pag 10 NOTES ...

Page 11: ... The undersigned Bruno de Bock as legal representative of the company Cosen European Distribution Center based in Willem Barentszweg 20 5928LM Venlo Netherlands declare that the band saw model MT 105 Table Top Bandsaw MT 150 Table Top Bandsaw are compliant with the following guidelines 2011 65 CE DECLARATION OF CONFORMITY DIRECTIVE 2006 42 CE ENCLOSURE II PART A ...

Page 12: ...Pag 12 NOTES ...

Page 13: ...MT 105 Pag 13 ...

Page 14: ...Pag 14 MT 150 ...

Page 15: ...Pag 15 Motor and Gearbox ...

Page 16: ...s Miter bandsawing machines Workshop machines Vertical bandsaws Projects on measurement Roller tables Measuring positioning systems Bandsaw blades en circular blades Lubricants for sawing Cleaning products Please visit our website www cosenedc com www cosenedc com ...

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