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6.2 Automatic Mounting (CHS series:option S)

¡

To mount CHS series automatically, use the inductor area near the 
output pin as an adsorption point.  Please see the External View 
for details of the adsorption point.

  If the bottom dead point of a suction nozzle is too low when  

mounting excessive force is applied to the inductor, it could cause 
damage.  Please mount carefully.

6.3 Soldering

(1)Flow Soldering  :260

C   

15 seconds or less

(2)Soldering Iron  :maximum 450

5 seconds or less

(3)Reflow Soldering (option “-S”)

¡

Fig.6.2 shows conditions for the reflow soldering for option “-S” 

of CHS series.  Please make sure that the temperatures of pin 
terVIN and -VOUT shown in Fig.6.2 do not exceed the 
temperatures shown in Fig.6.3.

¡

If time or temperature of the reflow soldering goes beyond the 
conditions, reliability of internal components may be compromised. 

Please use the unit under the recommended reflow conditions.

+VIN

-VOUT

(a) CHS60

+VIN

-VOUT

(b) CHS80

+VIN

-VOUT

(c) CHS120

Fig.6.2 Temperature Measuring Points when Setting 

Reflow Soldering Conditions

C

time(s)

Ty1

Ty2

Tp
Tx

A’

A

B

B'

C

A

1.0 - 5.0

C

/s

A'

Ty1:160±10

C

Ty2:180±10

C

Ty1 - Ty2:120s max

B

1.0 - 5.0

C

/s

B'

Tp:Max245

C

 10s max

Tx:220

C

 or more:70s max

C

1.0 - 5.0

C

/s

Fig.6.3 Recommend Reflow Soldering Conditions

¿

Notes to use option “-S”

¡

Solder iron or other similar methods are not recommended solder-

ing method for option “-S” because it may not be able to retain 
connection reliability between the PCB and the Pins. Solder reflow 

is the acceptable mounting system for the option.

¡

Option “-S” is not reusable  product after soldered on any applica

-

tion PCB.

6.4 Stress to the pins

¡

When too much stress is applied to the pins of the power supply, 
the internal connection may be weakened.

  As shown in Fig.6.4, avoid applying stress of more than 19.6N 

(2kgf) to the pins horizontally and more than 39.2N (4kgf) verti-
cally.

¡

The pins are soldered on PWB internally.  Therefore, do not pull or 
bend them with strong force.

¡

Fix the unit on PCB (using silicone rubber or fixing fittings) to re

-

duce the stress to the pins.

39.2N

Less than

19.6N

Less than

19.6N

Less than

39.2N

Less than

19.6N

Less than

19.6N

Less than

(option S)

Fig.6.4 Stress to the pins

CHS-28

DC-DC Converters Bus Converter.Power Module Type

Instruction Manual

Summary of Contents for CHS200

Page 1: ...CHS60 Foward converter 440 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS80 Half bridge converter 250 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS120 Half bridge converter 200 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS200 Full bridge converter 150 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS300 Full bridge converter 170 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS400 Full ...

Page 2: ...ring Input Output Pin CHS 23 3 1 Wiring input pin 3 2 Wiring output pin CHS 23 CHS 23 5 1 Series operation 5 2 Parallel operation 5 3 Redundancy operation CHS 26 CHS 26 CHS 27 6 1 Mounting method 6 2 Automatic Mounting CHS series option S 6 3 Soldering 6 4 Stress onto the pins 6 5 Cleaning 6 6 Storage method CHS series option S 6 7 Stress to the product CHS 27 CHS 28 CHS 28 CHS 28 CHS 29 CHS 29 CH...

Page 3: ...e 4 4 Remote ON OFF 4 5 Remote sensing The CHS series handle only the DC input Avoid applying AC input directly It will damage the power supply CHS 22 DC DC Converters Bus Converter Power Module Type Instruction Manual Fig 2 1 Connection for standard use Table 1 1 Pin Connection and function No Pin Connection Function 1 VIN DC input 2 RC Remote ON OFF 3 VIN DC input 4 VOUT DC output 5 S Remote sen...

Page 4: ...easuring method of Ripple and Ripple Noise 3 Wiring Input Output Pin 3 1 Wiring input pin 1 External fuse Fuse is not built in on input side In order to protect the unit install the normal blow type fuse on input side When the input voltage from a front end unit is supplied to multiple units install the normal blow type fuse in each unit Table 3 1 Recommended fuse Normal blow type Model CHS30024 R...

Page 5: ...e power module will recover automatically when the fault causing overcurrent is corrected When the output voltage drops after OCP works the power mod ule enters a hiccup mode where it repeatedly turns on and off at a certain frequency 4 2 Overvoltage protection The overvoltage protection circuit is built in The DC input will be shut down if overvoltage protection is in operation The output voltage...

Page 6: ...rmet type coefficient of less than 300ppm C When the output voltage adjustment is not used open the TRM pin respectively The change speed of the TRM voltage should be less than 0 15V ms when changing output voltage to less than 90 of the rated VR1 5kW S VOUT TRM S VOUT 1 225V R1 RA 5 11kW RC 5 11kW R2 Control Amp of rated voltage Fig 4 4 Output voltage control circuit Table 4 2 Recommended value o...

Page 7: ... lower than the lowest rated current in each unit Power Supply Power Supply Load Power Supply Power Supply a b Load Load Fig 5 1 Examples of series operation 5 2 Parallel operation P CHS400 CHS500 This option is for parallel operation Sensing and adjustment of the output voltage are not possible at the time of the use with this option As variance of output current drew from each power supply is ma...

Page 8: ...yout underneath the unit It will increase the line conducted noise Make sure to leave an ample distance between the line pattern layout and the unit Also avoid placing the DC output line pattern underneath the unit be cause it may increase the output noise Lay out the pattern away from the unit Avoid placing the signal line pattern layout underneath the unit be cause the power supply might become ...

Page 9: ...ldering Conditions C time s Ty1 Ty2 Tp Tx A A B B C A 1 0 5 0C s A Ty1 160 10C Ty2 180 10C Ty1 Ty2 120s max B 1 0 5 0C s B Tp Max245C 10s max Tx 220C or more 70s max C 1 0 5 0C s Fig 6 3 Recommend Reflow Soldering Conditions Notes to use option S Solder iron or other similar methods are not recommended solder ing method for option S because it may not be able to retain connection reliability betwe...

Page 10: ...Considerations To apply for safety standard approval using this power supply the following conditions must be met This unit must be used as a component of the end use equipment The equipment must contain basic insulation between input and output If double or reinforced insulation is required it has to be provided by the end use equipment in accordance with the final build in condition Safety appro...

Page 11: ...B which is used with the convection cooling forced air cooling or conduction cooling use the temperature measure ment location as shown in Fig 8 2 8 to Fig 8 2 10 Measurement point Aluminum base plate Fig 8 2 8 Measurement point CHS120 option B Measurement point Aluminum base plate Fig 8 2 9 Measurement point CHS200 CHS300 option B and BC Measurement point Aluminum base plate Fig 8 2 10 Measuremen...

Page 12: ...ature C Fig 8 6 Load current vs ambient temperature CHS604812 Vin 48V Fig 8 5 Load current vs ambient temperature CHS604805 Vin 48V Fig 8 4 Load current vs ambient temperature CHS60483R3 Vin 48V 0 2 4 6 8 10 14 12 18 16 20 40 30 20 10 0 10 20 30 40 50 60 70 80 90 1 2 3 1convection cooling 0 2m s 21m s 32m s Load current A Ambient temperature C 0 2 4 6 8 10 14 12 40 30 20 10 0 10 20 30 40 50 60 70 ...

Page 13: ...cooling 0 2m s 21m s 32m s Load current A Ambient temperature C 0 1 2 3 4 5 6 7 8 40 30 20 10 0 10 20 30 40 50 60 70 80 90 1 2 3 1convection cooling 0 2m s 21m s 32m s Load current A Ambient temperature C 0 2 4 6 8 10 12 14 16 18 40 30 20 10 0 10 20 30 40 50 60 70 80 90 1 2 3 1convection cooling 0 2m s 21m s 32m s Load current A Ambient temperature C Fig 8 12 Load current vs ambient temperature CH...

Page 14: ...nt temperature C 0 4 8 12 16 20 24 28 1convection cooling 0 2m s 21m s 32m s 1 2 3 Load current A Fig 8 21 Load current vs ambient temperature CHS3004812H Vin 48V Fig 8 20 Load current vs ambient temperature CHS3004812 Vin 48V Fig 8 19 Load current vs ambient temperature CHS3004810 Vin 48V CHS 33 DC DC Converters Bus Converter Power Module Type Instruction Manual Fig 8 18 Load current vs ambient t...

Page 15: ...0 10 0 10 20 30 40 50 60 70 80 90 Ambient temperature C 0 5 10 15 20 25 30 35 1convection cooling 0 2m s 21m s 32m s 1 2 3 Load current A 40 30 20 10 0 10 20 30 40 50 60 70 80 90 Ambient temperature C 0 5 10 15 20 25 30 45 35 40 1 2 3 Load current A 1convection cooling 0 2m s 21m s 32m s CHS 34 DC DC Converters Bus Converter Power Module Type Instruction Manual 46 8 59 4 236 136 323 23 37 24 6 37 ...

Page 16: ...mation CHS80 Dimensions in mm Material Conductive PS Dimensions in mm Material Conductive PS CHS 35 DC DC Converters Bus Converter Power Module Type Instruction Manual 48 55 62X4 248 136 323 23 38 34 1 38 38 33 2 38 323 136 23 37 5 62 4 248 38 33 2 38 323 136 23 37 5 62 4 248 ...

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