Cosel CHS12024 Instruction Manual Download Page 5

4 Function

4.1 Overcurrent protection

¡

Over Current Protection (OCP) is built-in and works at 105% of 
the rated current or higher. However, use in an overcurrent situa-
tion must be avoided whenever possible.

  The output voltage of the power module will recover automatically 

when the fault causing overcurrent is corrected.

  When the output voltage drops after OCP works, the power mod-

ule enters a ”hiccup mode” where it repeatedly turns on and off at 
a certain frequency.

4.2 Overvoltage protection

¡

The overvoltage protection circuit is built-in. The DC input will be 
shut down if overvoltage protection is in operation.

  The output voltage of the power module will recover automatically 

when the fault causing over voltage is corrected.

 

Remarks :

  Please note that devices inside the power supply might fail when 

voltage more than rated output voltage is applied to output pin of 
the power supply. This could happen when the customer tests the 
overvoltage performance of the unit.

4.3 Thermal protection

¡

When the power supply temperature is kept above 120

C

, the 

thermal protection will be activated and simultaneously shut down 
the output.

  The output voltage of the power supply will recover automatically 

when the unit is cool down.

¿

-U

¡

Option ”-U” means output is shut down when the abovementioned 
protection circuit is activated.

   If this happens, protection circuit can be inactivated by cycling 

the DC input power off for at least 1 second or toggling Remote 
ON/OFF signal.

4.4 Remote ON/OFF

¡

Remote ON/OFF circuit is built-in on the input side (RC).

  The ground pin of input side remote ON/OFF circuit is ”-VIN” pin.

Table 4.1.1 Specification of Remote ON/OFF(CHS80,CHS200)

ON/OFF 

logic

Between RC and -VIN

Output 

voltage

Standard Negative

L level(0 - 0.8V) or short

ON

H level(2.0 - 7.0V) or open

OFF

Optional -R

Positive

L level(0 - 0.8V) or short

OFF

H level(2.0 - 7.0V) or open

ON

When RC is ”Low” level, fan out current is 0.1mA typ. When Vcc is applied, 
use 2.0

[

Vcc

[

7.0V.

3.2 Wiring output pin

¡

When the CHS series supplies the pulse current for the pulse 
load, please install a capacitor Co bVOUT and -VOUT 
pins.

  Recommended capacitance of Co is shown in Table 3.2, 3.3.

¡

If output current decreases rapidly, output voltage rises transiently 
and the overvoltage protection circuit may operate.

  In this case, please install a capacitor Co.

¡

Select a high frequency type capacitor.  Output ripple and startup 
waveform may be influenced by ESR-ESL of the capacitor and the 
wiring impedance.

¡

Make sure that ripple current of Co is than its rating.

Table 3.2 Recommended capacitance Co (CHS60, CHS80, CHS120)

No. Output voltage

CHS60

CHS80

CHS120

1

3.3V

0 - 20,000 F

0 - 20,000 F

0 - 20,000 F

2

5V

0 - 10,000 F

0 - 10,000 F

0 - 10,000 F

3

12V

0 - 2,200 F

0 - 1,000 F

0 - 2,200 F

4

15V

-

-

0 - 2,200 F

Table 3.3 Recommended capacitance Co 

(CHS200/CHS300/CHS380/CHS400/CHS500/CHS700)

No. Output voltage CHS200/CHS300/

CHS380

CHS400/CHS500

CHS700

1

3.3V

0 - 40,000 F

-

-

2

5V

0 - 20,000 F

-

-

3

10V

0 - 2,200 F

0 - 4,000 F

-

4

12V

0 - 2,200 F

0 - 4,000 F

0 - 10,000 F

5

15V

0 - 2,200 F

-

-

6

24V

-

0 - 3,300 F

-

¡

Ripple and Ripple Noise are measured, as shown in the Fig.3.3.

  Cin is shown in Table 2.1.

Oscilloscope

BW:100MHz

1.5m 50

W

Coaxial cable

R
C

R=50

W

F

Load

50mm

+VIN

-VIN

DC

Input

+

Measuring

board

RC

+VOUT

-VOUT

-S

+S

C=0.01

Cin

Co

 

Output voltage

Co

10 - 15V

22 F

24V

0.1 F

Fig.3.3 Measuring method of Ripple and Ripple Noise

CHS-32

DC-DC Converters Bus Converter.Power Module Type

Instruction Manual

Summary of Contents for CHS12024

Page 1: ...e converter 180 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS12048 Half bridge converter 200 1 glassfabricbase epoxyresin Multilayer Yes 2 CHS200 Full bridge converter 150 1 glassfabricbase epoxyr...

Page 2: ...ing Input Output Pin CHS 31 3 1 Wiring input pin 3 2 Wiring output pin CHS 31 CHS 32 5 1 Series operation 5 2 Parallel operation 5 3 Redundancy operation CHS 35 CHS 35 CHS 36 6 1 Mounting method 6 2 A...

Page 3: ...Pin Connection and function No Pin Connection Function CHS60 CHS80 CHS120 CHS200 CHS300 CHS380 CHS400 CHS500 CHS700 1 1 VIN DC input 2 2 RC Remote ON OFF 3 3 VIN DC input 4 5 0 VOUT DC output 5 6 S R...

Page 4: ...al data Load VIN VIN RC FG DC input VOUT VOUT S S Fig 3 1 Recommended external input filter 4 Reverse input voltage protection Avoid the reverse polarity input voltage It will damage the power supply...

Page 5: ...Table 4 1 1 Specification of Remote ON OFF CHS80 CHS200 ON OFF logic Between RC and VIN Output voltage Standard Negative L level 0 0 8V or short ON H level 2 0 7 0V or open OFF Optional R Positive L...

Page 6: ...Line drop should be less than 0 3V Voltage between VOUT and VOUT should remain within the output voltage adjustment range If the sensing patterns are short heavy current is drawn and the pattern may...

Page 7: ...oltage becomes adjustable to decrease The external resistor RD is calculated by the following equation a Rated output voltage 10 15V RD 10 22 kW 5 11 b Rated output voltage 24V RD 2 kW 1 VOR VOD VOR V...

Page 8: ...1 Series operation Series operation is available by connecting the outputs of two or more power supplies as shown below Output current in series connection should be lower than the lowest rated curren...

Page 9: ...should not exceed the temperature range shown in derating curve Avoid placing the DC input line pattern layout underneath the unit It will increase the line conducted noise Make sure to leave an ample...

Page 10: ...nd VOUT shown in Fig 6 2 do not exceed the temperatures shown in Fig 6 3 If time or temperature of the reflow soldering goes beyond the conditions reliability of internal components may be compromised...

Page 11: ...nd the power supply might be damaged if the vacuum pressure is too much to reseal 6 7 Stress to the product CHS series transformer core and choke coil core are attached by glue There is a possibility...

Page 12: ...36 60V 4Others Vin 60 76V e CHS3804812 CHS3804812H Load factor 100 80 60 40 Temperature of measurement location C 40 20 0 20 0 20 40 60 120 100 80 3 2 1 4 2Option B Vin 60 76V 3Others Vin 36 60V 1Opti...

Page 13: ...t location CHS200 Temperature measurement location Fig 8 2 5 Temperature measurement location CHS300 Temperature measurement location Fig 8 2 6 Temperature measurement location CHS380 Temperature meas...

Page 14: ...Fig 8 3 Verify final design by actual temperature measurement Use the temperature measurement location as shown in Fig 8 2 1 to Fig 8 2 10 at 120C or less PWB 12 7mm Measurement point for ambient temp...

Page 15: ...8 9 Load current vs ambient temperature CHS804812 Vin 48V 40 30 20 10 0 10 20 30 40 50 60 70 80 90 1 2 3 0 5 10 15 20 25 30 1convection cooling 0 2m s 21m s 32m s Load current A Ambient temperature C...

Page 16: ...2m s Fig 8 21 Load current vs ambient temperature CHS3002415 Vin 24V 40 30 20 10 0 10 20 30 40 50 60 70 80 90 1 2 3 0 5 10 15 20 25 30 1convection cooling 0 2m s 21m s 32m s Load current A Ambient te...

Page 17: ...ig 8 29 Load current vs ambient temperature CHS4002415 Vin 24V 0 4 8 12 16 20 24 28 32 40 30 20 10 0 10 20 30 40 50 60 70 80 90 1convection cooling 0 2m s 21m s 32m s 1 2 3 Load current A Ambient temp...

Page 18: ...g 8 30 Load current vs ambient temperature CHS4002424 Vin 24V 40 30 20 10 0 10 20 30 40 50 60 70 80 90 Ambient temperature C 0 5 10 15 20 25 30 35 40 45 1convection cooling 0 2m s 21m s 32m s 1 2 3 Lo...

Page 19: ...n a tray Fig 9 1 to Fig 9 3 Please order CHS60 S CHS80 S CHS120 S for tray type packaging Capacity of the tray is 15max In case of fractions the units are stored in numerical order Fig 9 1 Delivery pa...

Page 20: ...y package information CHS120 Dimensions in mm Material Conductive PS 38 33 2 38 323 136 23 37 5 62 4 248 38 33 2 38 323 136 23 37 5 62 4 248 CHS 47 DC DC Converters Bus Converter Power Module Type Ins...

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