CORRECT CRAFT Ski Nautique Owner'S Manual Download Page 76 | Manualshive

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property damage or even death. Do not smoke while servicing fuel filters
or other fuel system components. Contact your Correct Craft/PCM
dealer for further assistance.

Fuel filters are standard on all PCM electronic fuel injection engines as a part
of the Fuel Control Cell. The FCC has instructions on the bowl. Follow these
instructions and cautions when replacing the fuel filter element.

Prolonged Storage

If you need to store your boat for an extended period of time we suggest you
use a fuel stabilizer such as STA-BIL to prevent the formation of gum and
varnish in the fuel system. Add the recommended amount to the fuel and run
the engine for a minimum of ten minutes to allow the mixture to enter the fuel
system. The following season should be trouble free. Call (800) 621-1251 for
more information.

NOTE: DO NOT re-use old fuel filter components; always replace with a new
fuel filter and gasket.

Exhaust System

The exhaust system should be periodically inspected for leaks to prevent water
and/or exhaust gases from getting into the boat. Check to make sure the
exhaust “flapper” at the transom is securely attached and working properly. All
defects discovered must be fixed right when they are discovered to insure safe
operation.

WARNING: Removing hoses from the engine while the boat is in the
water may allow water to enter the bilge. This could sink the boat.
Remove hoses only if you have determined you are doing so safely.

WARNING: Never use your boat without the boarding platform
attached. The boarding platform is instrumental in channeling engine
exhaust gasses, including carbon monoxide, away from the stern. Failure
to have the boarding platform properly installed could result in excessive
carbon monoxide levels in the boat. Excessive carbon monoxide levels
can cause injury or death. Never operate this boat without this specially
designed platform in place.

PCM Transmissions

The transmission fluid level should be checked frequently and fluid added if
necessary. The fluid must measure between the two marks (FULL & LOW) on
the dipstick.

Fluid type

All PCM transmissions use DEXRON type transmission fluid
This fluid should be changed once every year. The transmission holds

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Summary of Contents for Ski Nautique

Page 1: ... a source of pride Years of experience including that of four generations of Meloons have gone into the building of your boat We hope that you will enjoy it to the fullest Take a moment to review this owners manual for your boat We have assembled this manual to inform you about your boat and educate you further on boating There are many tips and tricks on care and maintenance sprinkled throughout ...

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Page 3: ...wer 1 8 12 Volt Plug 1 8 Engine Warning Light 1 8 Gauges 1 8 Emergency Cut off Switch 1 8 Throttle 1 9 Pylon 1 9 Lifting rings 1 10 Capacity Plate 1 10 Hull Identification Number 1 11 Driver s Seat Adjustment 1 12 Love Seat 1 12 Fueling 1 12 Walk Through Windshield optional 1 12 Engine Box Latching Lifting 1 12 Dash Cooler 1 13 Stern Seat Center Cushion 1 13 Fuel Tank Location 1 13 Boarding Platfo...

Page 4: ... Winterizing Your Boat 5 7 Gelcoat Care 5 8 Teak Care 5 9 Glass Care 5 9 Metal Care 5 9 Vinyl Care 5 10 Tunable Rudder 5 11 Chapter 6 Trailering Hitch 6 1 Security 6 1 Towing Your Boat 6 1 Wiring 6 1 Long Trips 6 2 Chapter 7 Warranty and Owner Responsibility 7 1 Chapter 8 Engine Maintenance PCM Delivery Inspection 8 1 Changing the Engine Oil 8 3 Engine Crankcase Capacity Level 8 4 Raw Water Strain...

Page 5: ...inter Storage of Batteries 8 16 Recommissioning 8 17 Flushing Instruction 8 17 Engine Maintenance Schedule 8 19 Engine Troubleshooting 8 20 Engine Specifications 8 22 Chapter 9 Service Records Order Forms Change of Ownership 9 1 Problem Notification Form 9 2 Warranty Transfer 9 4 Request for Warranty Transfer 9 5 Warranty Transfer Application 9 6 Supplemental PCM Protection Addendum 9 8 NOA Member...

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Page 9: ...e finest watersports boat in the world Whether you are slalom skiing or riding a wakeboard we trust you and your family will enjoy this boat for many years Let s start by taking a look at the dash pod to familiarize yourself with the locations of the gauges and switches Dash Pod and Console Layout Standard equipment on your boat are the following gauges oil pressure engine coolant temperature spee...

Page 10: ...t button When the code keys are pressed the system indicator light to the right of the start button will turn on while the key is pressed down This indicates the button has actually been pushed When the system is unlocked power is supplied to the boat and the system indicator light will turn on At this point all keypad buttons are operational and actuating these buttons will control the correspond...

Page 11: ...eful for those that use their boat after dark to find the appropriate keypad buttons Multiple Keyless Ignition Codes The keyless ignition system has provision for three different ignition codes Any of the three codes may be used to unlock or lock the system The Master Embedded Code is programmed into the system at Correct Craft Inc and is not changeable remaining with the boat for it s life This c...

Page 12: ...then press buttons one and four at the same time This puts the system in code programming mode The system indicator light will be flashing Enter a code from two to eight characters long and press start For verification re enter the code and press start again The system indicator light should stop flashing and stay on If the light does not stop flashing press stop and begin again To lock the system...

Page 13: ...run mode The horn up down and start buttons when starting the engine are momentary buttons All others require a press to turn on and another press to turn off Exceptions Pressing the heater button will actuate the heater in the following sequence Heater off low medium high back to off Pressing the LCS fill or drain will toggle the power to the corresponding function Turning either the fill or the ...

Page 14: ...le To locate a tripped circuit breaker run your fingers over the two rows of switches and locate the switch shield that has become inflexible To re set simply press in the extended circuit switch shield Bilge Pump The bilge pump switch turns on the bilge pump There is a bilge pump down by the pylon When you push the bilge pump key on the keypad the pump will come on and run for several moments to ...

Page 15: ...used unless the switch is in the on position Located with the switch is a circuit breaker and indicator light for the bilge pump The circuit breaker is only active when the switch is in the bilge position The indicator light will come on anytime the bilge pump is activated Navigation Lights This switch controls the navigation lights The law requires the bow light and the 360 degree light located a...

Page 16: ...ates the revolutions per minute the engine is turning and the total accumulated engine hours The tachometer hour meter has a digital and analog readout Mode selection is made by pressing the mode keypad Speedometer Your Nautique is equipped with an electronic speedometer by Teleflex This instrument is different in many ways It is capable of being programmed for multiple functions This speedometer ...

Page 17: ...mechanism prevents unintentional shifting into forward or reverse To operate the throttle lever you must lift the lockout ring DO NOT shift quickly from forward into reverse Stay in the neutral position until the boat has lost speed before shifting into reverse Shifting should not be attempted above 1200 RPM except in emergency situations CAUTION LOADING AND UNLOADING OF PASSENGERS FROM A DOCK OR ...

Page 18: ...ENTATIVE OR ANY OTHER PERSON KNOWN OR UNKNOWN TO CORRECT CRAFT INC Lifting rings Your boat has lifting rings at the bow and at the stern These are designed to lift your boat in a steady and secure manner Be certain to use a winch that has a lifting capacity sufficient for your boat See boat weight specs in the front of this manual These weights are dry weight You must add the weight of the battery...

Page 19: ...T BALLAST SYSTEM ON THE MARKET IS THE WATER BALLAST TYPE SUCH AS THE LAUNCH PAD IT IS NOT UNCOMMON TO SEE OPERATORS USE SUCH SYSTEMS AND THEN PUT ADDITIONAL PEOPLE IN THEIR BOAT PLEASE BE ADVISED THAT THIS PRACTICE CAN LEAD TO OVERLOADING OF YOUR BOAT EACH CORRECT CRAFT INC BOAT HAS A REQUIRED CAPACITY LABEL THAT MEETS THE MAXIMUM WEIGHT OF PEOPLE GEAR AND BALLAST THAT CAN BE PLACED IN THE BOAT AL...

Page 20: ...upward to allow access You can leave this seat in the up position to help dry the carpet Fueling Remove the slotted fuel fill cap to put gas in the boat There is a special key for this cap Use caution when fueling your boat Never fuel your boat unattended Use care to avoid being splashed by fuel or spilling fuel Walk Through Windshield optional There are two latches on the inside starboard edge of...

Page 21: ...the latches under the cushions Flip the handle on the latches under the cushions There is a stanchion from the floor to the deck behind the coaming pads on both sides of the boat There are two rubber latches that hold the front of the stern seat base to these stanchions After these latches have been released the stern seat base can be lifted straight up Fuel Tank Location The fuel tank is located ...

Page 22: ...eturn to the last speed used press the RESUME key and drive to the desired speed If the speed is to be changed drive to that speed and press engage INCREASE DECREASE key can be pressed when the system is engaged to change speed in 25 RPM increments to fine tune the speed User tips Always return to neutral and let the engine idle for two or three seconds before turning the engine off Regularly chec...

Page 23: ...ressure at the pitot tubes into digital information that is sent to the gauge for processing Speedometer Operation The speedometer operates in one of three modes These are Normal mode Competition mode and Calibration mode The operator switches between modes using the control buttons The speedometer powers on in Normal mode with the analog speed display the digital speed display and the pitot symbo...

Page 24: ...mode button once while in the Competition mode The text line will display deviation X where X is the current deviation value Pressing the arrow buttons will cause the deviation to change in one mile per hour increments The speedometer will go back to Competition mode five seconds after the last button is pressed or it will go to the Normal mode if the mode button is pressed before the five seconds...

Page 25: ...n both the analog and digital tach displays The text line displays elapsed engine hours in one tenth hour increments The elapsed time will only increment if engine speed is over 400 RPM to prevent counting time when the ignition is on but the engine is not running Elapsed engine hours are stored in non volatile memory and are recalled when the tachometer is powered on Engine hours can not be set a...

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Page 29: ...ol Cell and the fuel injection system All Correct Craft boats are equipped with anti siphon valves on the outlet fittings of the fuel tanks to reduce the chance of fuel siphoning from the fuel tank if a fuel hose leaks or is severed Fill the fuel tank and check for leaks Check again for leaks after the engine has run for a few minutes Check list before starting 1 Engine oil level boat must be sitt...

Page 30: ...der to prevent personal injury to you or others whenever the engine is running the engine box must be closed Never operate the engine with the engine box open or while someone is in the area of an open engine box Never open the engine box unless the engine is turned off and rotating parts are stationary and remain in a stationary position Rotating machinery can cause injury and even death if an ac...

Page 31: ...disengagement button at the bottom of the throttle arm and push the throttle to full throttle position By pushing the button in the shift linkage is disengaged and the transmission remains in neutral during the starting procedure Run the starter until the engine starts To protect your investment we suggest that you bring your boat back to your local dealer after 25 hours of operation for an inspec...

Page 32: ...e engine is thoroughly warmed up and you have driven the boat into a large open area open the throttle to wide open until the maximum RPM s are reached Do not exceed 5 000 RPM Reduce the throttle to 2 800 3 000 RPM s and cruise at or below this speed for 1 2 hour Reduce the speed to idle open the throttle wide and operate at that speed for one minute reduce to the previous cruising speed for a few...

Page 33: ...propeller that has too little pitch or diameter poor performance will result NOTE Running your boat in shallow water can cause sand and silt to be pulled into the cooling system This can create excessive water pump wear and may clog the water passages in the engine Heavy weed growth in the water can plug the raw water strainer and oil coolers and cause engine damage There is a raw water filter loc...

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Page 37: ...bility of these labels and to follow their warnings If your warning labels are not intact or are unreadable please contact Correct Craft for a replacement set These labels serve the vital function of warning you and your passengers of possible dangers and must remain in good condition on your boat NOTE The warning information label is listed next to each below Tow Pylon 3 1 Ski 10 qxd 9 1 00 2 42 ...

Page 38: ...3 2 Inside Engine box on Fuel Tank Water Strainer Fuel Fill Throttle Control Ski 10 qxd 9 20 00 12 28 PM Page 3 2 ...

Page 39: ...ry Never run engine when the operator is not seated facing forward with hands on the controls Leaking fuel is a fire and explosion hazard inspect fuel system regularly and fix leaks immediately Do not sit on seat backs boat sides or engine box while engine is running Do not make high speed maneuvers in this boat Do not stand on boat sides at anytime To insure safe use and maintenance of this boat ...

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Page 43: ...ly correct move is to avoid a collision NEVER OPERATE YOUR BOAT UNDER THE INFLUENCE OF ALCOHOL OR OTHER CONTROLLED SUBSTANCES This puts you and your passengers in danger as well as other boaters on the water While the engine is running and during the boat mooring all occupants should be properly seated Do not sit on engine box seat backs or gunnels etc You COULD fall overboard and be hit by the pr...

Page 44: ...te agencies in your area to determine laws regulating boating and water sports These laws were written to protect boaters and water sports enthusiasts Some states require that the driver have a qualified observer in the boat while pulling a skier Learn and follow the laws where you will be boating Correct Craft recommends that you have a qualified observer in the boat with the driver at all times ...

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Page 47: ...slow speeds If fuel vapors are present do not start the engine Check all hoses and fittings to determine the source of the vapor Make the necessary adjustments or take the boat to your local dealer to eliminate the fuel vapor 4 When servicing any wiring always disconnect the battery cables from the battery 5 In closed cooling systems make sure the coolant in the cooling system is at the proper lev...

Page 48: ...in the shaft keyway as well as the propeller keyway You may need to file the flat sides of the key and the keyway to remove burrs Rotate the shaft until the keyway is up Place the key in the shaft keyway Rotate the propeller so the keyway in the propeller is aligned with the keyway on the shaft See illustration Once aligned push the propeller onto the shaft You ll hear a solid thunk as the propell...

Page 49: ...er pin back against the shaft with a pair of pliers and tap them lightly to secure To remove propeller remove the cotter pin Loosen the castle nut to the end of shaft Do not completely remove castle nut Use a propeller puller available at most marine supply stores to remove the propeller Use a new cotter pin when you replace the prop see illustration A FINAL CAUTIONARY NOTE BE CAREFUL HANDLING YOU...

Page 50: ...ox remove the inspection plate in the floor behind the engine box If you view a steady stream of water or an excessive drip rate you need to tighten the stuffing box If tightening is required follow the procedures with careful attention 1 You will need two pipe wrenches twelve inches of 032 gauge stainless steel safety wire flat blade screw driver and wire cutters 2 Cut and discard the safety wire...

Page 51: ...d not be tampered with Quick Oil Drain System The first oil change should be done after 25 hours All the rest of the oil changes should be done after every 50 hours There is a drain hose attached to the bottom of the oil pan with a small plug screwed into the loose end of the hose Remove the hull drain plug and stick the end of the drain hose through the drain hole in the bottom of the boat Make s...

Page 52: ...wer source when you clip on off the connecting clamps Make sure you have a solid connection with the charging clamps Poor connections are common causes of electrical arcs which can cause an explosion Follow the instructions that come with the battery charger DO use a voltmeter or hydrometer to check the battery charge condition DO NOT smoke or bring a flame near a battery at any time DO NOT have y...

Page 53: ... the next season Check For Water In Your Fuel System A small amount of water left in the system for several months can result in damage If you are storing your boat for the winter it is a good practice to remove any water in the fuel system The Fuel Control Cell can be drained by removing the drain plug at the bottom of the canister Loosen the incoming fuel hose to provide an incoming air source C...

Page 54: ...ble detergent after each use This will help to remove any debris and waterborne materials that are on the hull Use a soft sponge or towel and dry with a chamois cloth to prevent water spots Wax the hull sides and deck regularly Waxes and polishes are available at a marine supply stores Read the directions on these products carefully before you use them The hull bottom is an especially important ar...

Page 55: ...urn a weathered gray color If you want to refinish the teak we suggest you purchase a teak cleaner from a reputable marine supply store Follow the instructions on the teak refinishing bottles You should use these products in an open space with eye protection rubber gloves and good ventilation Be very careful to avoid spilling these products on any part of your body Care of Metal Keep all metal wor...

Page 56: ...hewing gum D A D then A Eyeshadow E B E then B Engine oil B B B Spray paint C B B Mildew or wet leaves D B A Shoe polish A B Yellow mustard D B Oil based paint fresh D B Oil based paint dried A B Suntan lotion D B Tar Asphalt A B Lipstick A B Latex paint A B Crayon D B Ketchup A B Grease D B Ball point ink E B Permanent marker E B Coffee tea chocolate B B Use the chart above to clean some of the c...

Page 57: ... located in the relief slots of the tuning foil Adjusting Tuning Foil left or right Loosening Tuning Foil If the boat is pulling left rotate the foil to the left and tighten screws If boat is pulling to right rotate the foil to the right and tighten screws Always remember that movement of the trailing edge of the foil to one side will cause the steering to pull to the opposite side Note After each...

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Page 61: ...s that will aid in securing your boat whether or not it is attached to your vehicle Towing Your Boat Consult this checklist prior to trailering your boat Check wheel lug nuts for tightness Be sure the trailer tongue is securely on the hitch and the safety chains from the trailer are secured to the vehicle There needs to be a cable or strap securing the bow eye of the boat to the trailer Make sure ...

Page 62: ...e before trailering Long Trips Each time you stop on a long trip check the following Tightness of the wheel lug nuts and the bearing lubricant Make sure the boat is still positioned snugly against the bow stops Examine the hitch connection to be sure it is firmly attached and the safety chains are securely fastened Make sure that all trailer lights are still functioning properly Re examine the con...

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Page 65: ...e hull or deck Gelcoat discoloration blisters or bubbles and cracks are not considered structural defects Gelcoat Ninety 90 Day Non Transferable Warranty Correct Craft Inc warrants to the original retail purchaser that each new Correct Craft boat will under normal authorized use be free of gelcoat defect for a period of ninety 90 days from the date of delivery to the original retail purchaser One ...

Page 66: ...orized dealership Repairs will be warranted only for the remainder of the original warranty period Transportation and or labor to and from the point of repair will be the responsibility of the owner THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF THIS LIMITED WARRANTY IS EXPRESSLY MADE IN LIEU OF ALL OTHER EXPRESSED WARRANTIES DURATION OF ANY IMPLIED WARRANTY OR MERC...

Page 67: ...ction and or repair 3 Correct Craft Inc reserves the right to require further evaluation and or information regarding a warranty claim against a boat prior to its repair as well as designate the place of repair Correct Craft Inc reserves the right to make changes in prices color specifications equipment options materials hull decks and or discontinue models at any time without notice and shall be ...

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Page 71: ...any maintenance service which you are unable to perform in complete safety This manual includes operational instructions and maintenance schedules that are usually required in normal service Do not attempt any repairs that are not specifically covered in this manual Strict compliance to the recommendations for lubrication maintenance operation etc will provide you superior performance and dependab...

Page 72: ... of the finest marine engines available PCM does not repair engines or engine components at their locations If you are anticipating a trip to an area where you are not aware of the location of a PCM servicing dealer contact PCM customer service department prior to leaving for the location of a PCM dealer where you may be traveling For service and or parts literature contact your Correct Craft deal...

Page 73: ...guidelines Above 50 degrees F 40W40 32 50 degrees F 30W30 Below 32 degrees F 20W50 Engine oil and filter must be changed after the 25 hour break in period After this initial oil change you should change the oil after every fifty hours of operation Changing the Engine Oil These instructions are for changing the oil while the boat is on a trailer CAUTION All engine waste fluids are considered to be ...

Page 74: ...f water to the engine water pump Start the engine and let it run for one minute Turn the engine off lift the engine box and inspect the engine for oil leaks If leaks are present shut off the engine immediately and repair any leaks Repeat the previous step Recheck oil level If oil level is low bring up to full mark by adding oil in small amounts Dispose of oil filter and cleaning materials in accor...

Page 75: ...rash off the screen Dump out the trash that may be in the bottom of the strainer bowl Replace the screen AND THE O RING gasket and re install the bowl Do not tighten more than hand tight Remember to close the engine box before you start the engine IMPORTANT This should always be done before you use your boat Debris in the strainer restricts the normal flow of cooling water to your engine and may c...

Page 76: ...gases from getting into the boat Check to make sure the exhaust flapper at the transom is securely attached and working properly All defects discovered must be fixed right when they are discovered to insure safe operation WARNING Removing hoses from the engine while the boat is in the water may allow water to enter the bilge This could sink the boat Remove hoses only if you have determined you are...

Page 77: ...ater flowing to the water pump Run the engine for thirty seconds Shut the engine off open engine box and push the dipstick all the way down into the transmission case opening This step should be performed as quickly as safety will permit Remove dipstick and note level indicated Add fluid to bring the level up to the top mark if necessary If it was necessary to add oil repeat the previous steps unt...

Page 78: ...volume low pressure constant flow rotary vane pump It is a fully sealed marine approved fuel pump The power source is 12 volt negative ground and the pump operates at less than 5 amps When the ignition is turned on the ECM closes the fuel pump relay causing the fuel pump to run If the ECM does not receive ignition reference pulses engine cranking or running it shuts off the fuel pump relay causing...

Page 79: ...low pressure high volume electric fuel pump and also through the fuel pressure regulator that recirculates unused fuel from the fuel rail This low pressure pump pushes fuel at a volume that is greater than the engine can use at maximum throttle The high pressure pump inside the FCC bowl provides the necessary injector fuel pressure and volume to maintain proper engine performance and always has en...

Page 80: ...he engine electrical system is negative ground Failure to connect battery leads accordingly will damage the electrical system Fuel Use any good grade of automotive regular or premium gasoline with a minimum average octane rating of 89 An 87 average octane gasoline may be used if 89 octane is not available New U S regulation requires posting average of research and motor octane R M 2 Fuel will dete...

Page 81: ...n off all accessories If the battery has enough power to crank the engine using the starter the breakers should be reset as follows Push firmly on the red button of each breaker or replace any bad fuse After the breaker is reset or the fuse is replaced you should be able the start the engine If any breaker disconnects or fuse again blows or if resetting does not resolve the problem bring you boat ...

Page 82: ... a problem is found and corrected do not attempt to restart the engine until it has cooled down to normal temperature This is important to prevent engine damage due to thermal shock Fresh Water Cooling Engines manufactured with an optional fresh water cooling system are identified with an X in the second position from the left in the model identifier on the engine identification tag The PCM freshw...

Page 83: ...available or not utilized the following procedures should be followed IMPORTANT The following information is a guide to aid you in preparing your engine for prolonged storage It is not intended to be an all inclusive instruction manual After reading the guide completely if you realize you do not have the proper tools or feel you do not understand any instructions DO NOT attempt to begin this proce...

Page 84: ...s wires from the spark plugs being very careful to mark each one Remove all the spark plugs Pour approximately 1 teaspoon of preservative oil into each spark plug hole This oil will drain down into the cylinder Turn the crankshaft several revolutions by hand to spread the oil evenly through the cylinders CAUTION Do not use the starter to turn the engine over Install spark plugs and connect the pro...

Page 85: ...anifolds for draining Drain raw water from the heat exchanger and oil coolers by removing drain plugs and all raw water hoses 1 or 1 1 4 ID hoses only by removing them from their fitting Test the antifreeze solution to be sure it is strong enough to offer full protection against freezing Antifreeze should be changed after winterization each year RAW WATER COOLED ENGINES ONLY Remove drain plugs on ...

Page 86: ...TIVE CABLE TO THE NEGATIVE BATTERY TERMINAL DO NOT REVERSE THE CONNECTIONS Winter Storage of Batteries Battery companies are not responsible for battery damage either in winter storage or in dealer stock if the following instruction are not followed Remove battery from it s installation as soon as possible Be sure vent caps are tight Wash the battery with a diluted ammonia or soda solution to neut...

Page 87: ...ailure to drain this water could damage the heat exchanger and possibly damage the engine during subsequent use When the boat is operated in salt water flush the engine with fresh water periodically and before storage If the engine is flushed while the boat is in the water the water intake must have a sea cock installed between the water pickup and the water pump inlet CAUTION Do not operate the e...

Page 88: ... to perform in complete safety Note The GM 8 1 Liter engine s timing is fixed and can not be changed and the firing order is 18726543 Cylinder numbering is the same as in the above illustration PCM Python Engine Note Caution The PCM Python is a high performance engine and may use more oil per engine hour of operation than other engines Be sure to check the oil on a very regular basis at least ever...

Page 89: ...e or check at the most Before At the Every Every Once frequent interval is recommended each first 25 50 100 each use hours hours hours year Engine oil level x x Change engine oil and filter x x x x Transmission oil level x Raw water strainer sand or weeds x 1 1 1 1 Water pump and alternator belt tension x Fuel system hoses and connections for leaks x x x x x Cooling system hoses connections for le...

Page 90: ... cut off lanyard to switch and yourself Trouble Engine will not start or is hard to start Add fuel to the tank Inspect fuel filter for a clog Replace if necessary Engine may be flooded See flooded engine instructions in chpt 2 Inspect spark plugs clean gap or replace Inspect distributor Clean replace Check all electrical wires for wear or solid connection Emergency cut off switch not connected Fue...

Page 91: ...ll not charge the battery Make certain the alternator belt is adequately tight Check alternator wires for solid connections and wear Tighten all loose bolts on the alternator Check electrolyte level in battery Trouble Performance loss and poor acceleration Inspect throttle cables to insure throttle is opening fully Inspect throttle cables for obstructions binding conditions Water in the bilge Pump...

Page 92: ...X Intermittent RPM 5 000 note 9 Continuous cruise RPM s max 4 000 note 2 Idle speed in forward gear 650 700 ECM Distributor marine approved Delco Elec note 1 Ignition timing 1 000 rpm 10 BTDC note 3 11 Spark plug gap 045 Firing order 1 8 4 3 6 5 7 2 note 6 Fuel pump low pressure feed 5 6 psi note 1 Fuel pump high pressure injector 40 45 psi note 1 10 Oil pan capacity 6 qt zero degree 5 8 Oil filte...

Page 93: ...Intermittent RPM 4 800 note 9 Continuous cruise RPM s max 4 000 4 200 note 2 Idle speed in forward gear 650 700 ECM Distributor marine approved Motorcraft note 1 Ignition timing 1 000 rpm 5 BTDC note 3 A B Spark plug gap 045 Firing order 1 3 7 2 6 5 4 8 note 6 Fuel pump low pressure feed 5 6 psi note 1 Fuel pump high pressure injector 39 3 psi note 10 Oil pan capacity 4 qt note 5 Oil filter PH 8A ...

Page 94: ...mber 14mm Platinum TJ 14R P15 MAX Intermittent RPM 5 000 note 9 Continuous cruise RPM s max 3 800 4 000 note 2 Idle speed in forward gear 650 ECM Distributor marine approved None ECM Ignition timing 1 000 rpm Preset ECM Spark plug gap 060 Firing order 1 8 7 2 6 5 4 3 ECM Fuel pump low pressure feed 5 6 psi note 1 Fuel pump high pressure injector 43 2 psi note 1 Oil pan capacity 8 qt note 5 Ski 10 ...

Page 95: ...C MAX Intermittent RPM 4 800 note 9 Continuous cruise RPM s max 4 000 note 2 Idle speed in forward gear 650 700 ECM Distributor marine approved Delco Elec note 1 Ignition timing 700 10 BTDC note 3 11 Spark plug gap 045 Firing order 1 8 4 3 6 5 7 2 note 6 Fuel pump low pressure feed 5 6 psi note 1 Fuel pump high pressure injector 32 psi note 1 10 Oil pan capacity 6 qt zero degree 5 8 Oil filter PH ...

Page 96: ...to charging system components may result if these precautions are not observed Note 5 When changing the oil filter run the engine and add only enough oil to bring the level back to the full mark on the dipstick to replenish the amount used by the filter Note 6 Spark plug wire routing diagrams are pictured on page 8 18 Note 7 Numbers listed are MOTORCRAFT numbers AUTOLITE 303 or 3303 are equivalent...

Page 97: ...must be restarted while this wire is connected to a 12 volt B source DETACH THIS WIRE BEFORE ATTEMPTING TO RESTART THE ENGINE Note 12 All engines equipped with remote oil filters use a Fram PH8A or equivalent filter Wire colors Red 12 volt power Black 12 volt ground Pink Fuel tank sender to gauge Green Bonding wire grounds fuel fill and tank Purple Ignition instruments emergency shut off switch Or...

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Page 101: ... I am the new owner of a Pleasurecraft Marine Engine with the following identification numbers for location of numbers see your Owner s Manual Engine model ______________________________________________________ Serial Number ______________________________________________________ Gear Model ______________________________________________________ Serial Number ________________________________________...

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Page 103: ...__________________________ ____________________________________________________________________ ____________________________________________________________________ Date of Purchase ___________________ Boat Model ________________________ I would like to inform you of a problem I have experienced with the above engine My problem is ___________________________________________________________________...

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Page 105: ...Warranty Transfer Application A new Warranty Registration Card will be issued to the second owner and the factory computer will reflect the change There is a transfer fee which must be submitted via certified check with the Transfer Application to PCM P O Drawer 369 Little Mountain SC 29075 The amount of the transfer fee currently 100 00 is the fee amount in effect at the time of actual transfer o...

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Page 107: ...st hoses clamps Check battery charge Check control travel Check alternator for charge and level Tighten all water lines Tighten all drain plugs Check all lube points Check belts for tension Set idle speed Check for leaks water oil and exhaust Check prop size and rotation Engine Model _____________________________Engine Serial ________________ Trans Serial ______________________________ of Engine H...

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Page 109: ...he 2001 model year This agreement is for the benefit of and is notification to Correct Craft customers who purchase GM based PCM engines that the PCM warranty department will honor claims for engine problems experienced by the owners of 2001 Correct Craft Boats for three 3 years as if those claims were made during the published term of the standard PCM warranty Claims outside warranty standard pro...

Page 110: ...nd address From this information the President of Correct Craft sends that Friend a letter of thanks and a Fashion Nautique hat When a Friend appears on our list the second time indicating success in encouraging another person to purchase a Nautique this person receives a personal thank you letter from the President of Correct Craft with a certificate to return with the appropriate size indicated ...

Page 111: ...a Wisconsin SOUTHWEST CORRECT CRAFT 22450 FM RD 1995 Lindale TX 75771 903 882 8593 Arkansas Louisiana Oklahoma Texas NEW ENGLAND CORRECT CRAFT 142 Flagg Road Rochester NH 03839 603 332 7070 Connecticut Maine Massachusetts New Hampshire Rhode Island Vermont SOUTHEAST CORRECT CRAFT 7576 South Orange Ave Orlando FL 32809 407 851 1965 Alabama Florida Georgia Mississippi North Carolina South Carolina T...

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Page 113: ...ts Select Discounts Platinum Membership Quest TravellerTM Pay less for airline tickets cruises vacation packages rental cars SavRx Advantage Save up 50 on most prescriptions at over 35 000 pharmacies Coast to Coast Vision Save up to 60 on eyewear sunglasses contact lenses eye exams and surgical procedures over 9 000 locations nationwide Quest Hotel and Dinning The Buying Network NOA Products Selec...

Page 114: ..._ Phone H __________________________ W ________________________________ Boat Model __________________________ Hull Number__________________________ Family Member 1 ________________________ T shirt ___S ___M ___L ___XL Family Member 2 ________________________ T shirt ___S ___M ___L ___XL Family Member 3 ________________________ T shirt ___S ___M ___L ___XL Family Member 4 ________________________ T...

Page 115: ... retroactive to the sale date Review the warranty policy for details NOTE THIS TRANSFER DOES NOT INCLUDE THE ENGINE Original owner__________________________________________________ Boat model type________________________________________________ Hull number CTC ______________________________________________ New owner information Name_________________________________________________________ Street P...

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Page 117: ...9 11 Ski 10 qxd 9 1 00 2 43 PM Page 9 11 ...

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Page 119: ... come together Cleat A metal fitting that has two horns around which ropes may be fastened Davit A crane arm for hanging a boat above the water Deadrise Transverse angle of the bottom of the hull Deck The fiberglass portion of the boat above the hull Draft The depth of the boat below the waterline measured vertically to the lowest part of the hull propeller or rudder Fathom A measure of length equ...

Page 120: ...ng and so protect other parts of the boat that would otherwise waste away through electrolysis Shot A length of anchor chain equal to 15 fathoms or 90 feet Slip The linear distance between the pitch or advance and the actual distance the propeller moves straight ahead through the water Spring line A mooring rope oriented at a small angle to the boats centerline usually attached to the boat mid shi...

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