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b.  When you’ve completed the cutting process, turn off the torch; the plasma pilot arc will 

stop. 

2.2. Metal Mesh Cutting 

a.  Fix the work piece and connect the earth cable with the work piece. 
b.  Put the cutting nozzle onto the work piece, lift torch up slightly from the work piece and 

turn on the switch to cut. 

2.3. Notice while cutting 

a.  Unnecessary igniting of the pilot arc in the air will reduce the lifespan of the torch’s 

electrode and nozzle. 

b.  It is best to start cutting at the edge of the work piece, unless you are piercing the work 

piece. 

c.  Keep a space between the nozzle and the work piece. Pressing the nozzle on the work 

piece could cause the nozzle to stick, reducing the smoothness of the cutting action 
creating an undesirable result. 

d.  Keep the torch’s nozzle vertical against the work piece and watch to be sure the arc is 

moving along the cutting line. 

e.  Do not rapidly switch the torch trigger on and off; this will damage the pilot arc system 

and work piece. 

f.  The plasma cutter’s working air pressure range is 50-90psi. Notice: the internal pressure 

switch will shut off when the air pressure falls below 50psi. The switch only works when 
the pressure rises to 50psi or above. 

g.  Every 4-8 hours check the air filter on your air supply and remove excess moisture. Too 

much moisture in the cutter or torch may lead to operational trouble. 

 

Always unplug the power supply before checking for and removing moisture.

 

 

3. SAFETY REQUIREMENTS 

a.  Never allow the torch to be aimed at any part of a body. 
b.  Make sure to wear protective glasses and gloves while operating. 
c.  Work only in well-ventilated areas. If necessary, use exhaust/ventilation fans to keep fumes 

or emissions away from the breathing zone. 

d.  Do not touch the work piece while cutting. 
e.  Do  not  cut  pipes,  containers,  or  other  materials  that  contain,  or  have  ever  contained, 

flammable or explosive materials. 

f.  Do not work underwater or in wet/moist environments. 
g.  Do not bend the torch cable sharply; this may damage the air hose. 
h.  Nobody other than the operator should be allowed to access the working area. 
i.  Always turn off the power supply prior to repairing or moving the machine. 
j.  Always turn off the power supply prior to repairing or installing any spare parts (e.g., torch, 

electrode, nozzle, ground clamp, etc.). 

k.  Never  allow  a  person  with  a  cardiac  pacemaker  close  to  the  working  area  without  the 

permission of a doctor. The magnetic field produced by plasma cutters during operation can 
disrupt pacemakers and similar devices. 

l.  Do not allow the ground cable to be pinched or damaged. If damaged, replace immediately. 
m.  Never clean the slag off the torch head by hitting it against a hard object. 

 
 
 

Summary of Contents for MMWP700DVI

Page 1: ...MANUAL 8 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in seriou...

Page 2: ...onsidered consumable items and are not covered under warranty 1 year Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those listed...

Page 3: ...our Welding Cutting Environment Keep the environment you will be welding cutting in free from flammable materials Always keep a fire extinguisher accessible to your plasma cutting welding environment...

Page 4: ...sive heat and failure 1 4 Specific Areas of Danger Caution or Warning Electrical Shock Plasma cutters can produce a shock that can cause injury or death Touching electrically live parts can cause fata...

Page 5: ...or liquid combustibles in them Plasma cutting creates sparks and heat that can ignite flammable and explosive materials Do not operate any plasma cutter in areas where flammable or explosive material...

Page 6: ...ication Proper Care Repair and Maintenance Always have power disconnected when working on internal components Do not Do not touch or handle PC board without being grounded with a wrist strap Put PC bo...

Page 7: ...ff 120V AC power for a cutting capacity on steel of up to 1 4 at a travel speed of 10 inches per minute It cuts all electrically conductive materials See chart below It cuts a narrow kerf that results...

Page 8: ...The work indicator will light when the torch trigger is pulled indicating cutting current is activated PROTECTION INDICATOR LIGHT When the unit is in thermal overload is over voltage or lacking voltag...

Page 9: ...upplied adapter between the plasma cutter s power cord and the power source receptacle Make sure the POWER switch is OFF when connecting your plasma cutter s power cord directly to a properly grounded...

Page 10: ...ntrol Connection See Figure 3 c Connect the Grounding Cable to the ground connection See Figure 3 d Connect the Ground Clamp to your workpiece e Connect your compressed air source to the gas connectio...

Page 11: ...nd that it complies with safe operation requirements as noted in the IMPORTANT SAFETY CONSIDERATIONS Section b Switch on the power switch of the cutter to observe if the operation is normal If it is n...

Page 12: ...filter on your air supply and remove excess moisture Too much moisture in the cutter or torch may lead to operational trouble Always unplug the power supply before checking for and removing moisture...

Page 13: ...to be replaced Install an air dryer to your compressed air supply to prevent corrosion of the torch head Arc Start Circuit Defective For Assistance Contact Metal Man Work Gear at 888 762 4045 Control...

Page 14: ...Page 14 of 17 MAIN CIRCUIT DIAGRAM...

Page 15: ...Page 15 of 17 DIAGRAM PARTS LIST...

Page 16: ...1 13 105400146 BASE PLATE 1 14 105400242 FIXED PLATE 1 15 105400151 FRONT PLASTIC BEZEL 1 16 105400240 TORCH CONNECTION 1 17 105400156 CONNECTOR COVER 1 18 105400153 TRIGGER CONTROL RECEPTICAL 1 19 1...

Page 17: ...Page 17 of 17 Distributed by CORNWELL QUALITY TOOLS 667 SEVILLE RD WADSWORTH OH 44281 www conwelltools com Made in China...

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