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OPERATION 

 

High voltage danger from power source!   

 

Consult a qualified electrician for proper installation of receptacle at the power source. 
This  plasma  cutter  must  be  grounded  while  in  use  to  protect  the  operator  from 
electrical shock. If you are not sure if your outlet is properly grounded, have it checked 
by a qualified electrician.   

 

Do not cut off the grounding prong or alter the plug in any way and do not use any 
adapter, other than the supplied adapter, between the plasma cutter's power cord and 
the power source receptacle.   

 

Make sure the POWER switch is OFF then connect your plasma cutter's power cord to 
a properly grounded 230 VAC (220V - 240V), 60 HZ, single phase, 50A power source. If 
operating  on  120V,  attach  the  120V  Adapter  cord  to  the  unit  power  cord  and  then 
connect the assembly to a properly grounded 120 VAC (110V-130V), 60 Hz, single phase, 
20A power source. 
 

1. SET UP 

a.  Check the plasma cutter to see if it has been connected correctly and is in good working 

condition as described in INSTALLATION Section and that it complies with safe operation 
requirements as noted in the IMPORTANT SAFETY CONSIDERATIONS Section. 

b.  Switch on the power switch of the cutter to observe if the operation is normal. If it is normal, 

the fan should start up and the Power Indicator Light should be on. If there is no compressed 
air or the air pressure is low the Low-Pressure Indicator Light will be on. 

c.  Adjust  the  air  supply  valve  until  the  air  pressure  is  up  to  the  cutting  torch  requirement. 

(Lowest pressure should be no less than 50PSI), the Low-Pressure Indicator Light will not 
be lit up in those conditions. 

d.  Adjust the air flow to be sure it is consistent. 
e.  Pull the torch trigger. The cutting operation begins after the cutting plasma pilot arc is made. 

 
2. CUTTING OPERATION 

 

2.1. Metal Sheet Cutting 

a.  Put the torch’s nozzle at the start of the work piece. Turn on the torch switch to ignite 

the plasma pilot. After the work piece is cut thorough, move the torch along the cutting 
direction uniformly. The cutting speed is determined by watching to see if the cutting 
goes all the way through. If the speed is too fast, the work piece won’t be cut thorough, 
or if too slow, the cut quality would be affected, excessive warping may occur, or the arc 
could stop. 

Summary of Contents for MMWP700DVI

Page 1: ...MANUAL 8 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in seriou...

Page 2: ...onsidered consumable items and are not covered under warranty 1 year Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those listed...

Page 3: ...our Welding Cutting Environment Keep the environment you will be welding cutting in free from flammable materials Always keep a fire extinguisher accessible to your plasma cutting welding environment...

Page 4: ...sive heat and failure 1 4 Specific Areas of Danger Caution or Warning Electrical Shock Plasma cutters can produce a shock that can cause injury or death Touching electrically live parts can cause fata...

Page 5: ...or liquid combustibles in them Plasma cutting creates sparks and heat that can ignite flammable and explosive materials Do not operate any plasma cutter in areas where flammable or explosive material...

Page 6: ...ication Proper Care Repair and Maintenance Always have power disconnected when working on internal components Do not Do not touch or handle PC board without being grounded with a wrist strap Put PC bo...

Page 7: ...ff 120V AC power for a cutting capacity on steel of up to 1 4 at a travel speed of 10 inches per minute It cuts all electrically conductive materials See chart below It cuts a narrow kerf that results...

Page 8: ...The work indicator will light when the torch trigger is pulled indicating cutting current is activated PROTECTION INDICATOR LIGHT When the unit is in thermal overload is over voltage or lacking voltag...

Page 9: ...upplied adapter between the plasma cutter s power cord and the power source receptacle Make sure the POWER switch is OFF when connecting your plasma cutter s power cord directly to a properly grounded...

Page 10: ...ntrol Connection See Figure 3 c Connect the Grounding Cable to the ground connection See Figure 3 d Connect the Ground Clamp to your workpiece e Connect your compressed air source to the gas connectio...

Page 11: ...nd that it complies with safe operation requirements as noted in the IMPORTANT SAFETY CONSIDERATIONS Section b Switch on the power switch of the cutter to observe if the operation is normal If it is n...

Page 12: ...filter on your air supply and remove excess moisture Too much moisture in the cutter or torch may lead to operational trouble Always unplug the power supply before checking for and removing moisture...

Page 13: ...to be replaced Install an air dryer to your compressed air supply to prevent corrosion of the torch head Arc Start Circuit Defective For Assistance Contact Metal Man Work Gear at 888 762 4045 Control...

Page 14: ...Page 14 of 17 MAIN CIRCUIT DIAGRAM...

Page 15: ...Page 15 of 17 DIAGRAM PARTS LIST...

Page 16: ...1 13 105400146 BASE PLATE 1 14 105400242 FIXED PLATE 1 15 105400151 FRONT PLASTIC BEZEL 1 16 105400240 TORCH CONNECTION 1 17 105400156 CONNECTOR COVER 1 18 105400153 TRIGGER CONTROL RECEPTICAL 1 19 1...

Page 17: ...Page 17 of 17 Distributed by CORNWELL QUALITY TOOLS 667 SEVILLE RD WADSWORTH OH 44281 www conwelltools com Made in China...

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