Cornelius TS-009 Repair Manual Download Page 1

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REFRIGERATION INSTALLATIONS LIMITED

Unit D9 Newton Business Park

Cartwright Street

H y d e

Cheshire SK14 4EH

Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190

D ocument Reference: WI 9 Page 1 of 1
Issue 02

HOME ICE

CREAM MAKER

MODEL TS-009

REPAIR MANUAL

© The images and text within this document are the copyright of Refrigeration

Installations Limited. No part of this document may be reproduced in any form or by

any means without the prior written permission of the copyright owners.

Summary of Contents for TS-009

Page 1: ...4 0 161 366 1190 Document Reference WI 9 Page 1 of 1 Issue 02 HOME ICE CREAM MAKER MODEL TS 009 REPAIR MANUAL The images and text within this document are the copyright of Refrigeration Installations...

Page 2: ...1 Revision Status and Authority for Issue 2 Purpose 3 Scope 4 Responsibilities 5 Health and Safety 6 Abbreviations and Definitions 7 Parts Overview 8 Fault Identification 9 Unit Dismantling 10 Repair...

Page 3: ...ax 44 0 161 366 1190 Document Reference WI 9 Page 3 of 3 Issue 02 1 Revision Status and Authority for Issue Document Issue Level Comments Changed By Date 01 First issue Raised by CRP 08 04 05 02 Revie...

Page 4: ...the TS 009AS and there may be slight variations in functionality such as the Control Panel Display and detailed internal layout however the basics of machine dismantling repair and reassembly are gene...

Page 5: ...erning the safety of personnel working with electrical equipment 6 Abbreviations and Definitions Front The side of the unit nearest to the refrigeration barrel Left The left hand side of the unit when...

Page 6: ...ire SK14 4EH Telephone 44 0 161 366 1110 Fax 44 0 161 366 1190 Document Reference WI 9 Page 6 of 6 Issue 02 7 Parts Overview A Top Motor Assembly B Ice Cream Container C Paddle D Refrigeration Barrel...

Page 7: ...omplaints Normally any reported faults should not be believed although they should be borne in mind whilst carrying out the following fault identification methodology The order in which the checks are...

Page 8: ...Panel Display is of the A type no separate START STOP button the timer will indicate a number of minutes normally 25 but the value is not critical Pressing the up and down buttons will increase and d...

Page 9: ...the positioning of the clear sealing ring on the top of the Refrigeration Barrel are critical The seal must be positioned as shown and the Ice Cream Container must be orientated with the handle lugs a...

Page 10: ...Motor Assembly seating incorrectly then providing the motor is being supplied with power the motor itself will need changing See Section 10 8 10 Confirm a suspected motor fault by checking the electri...

Page 11: ...emove the Top Motor Assembly and the Ice Cream Container Electric motor replacement does not require full unit dismantling The only special tools required to enable the unit to be dismantled are a bif...

Page 12: ...inued Right hand side panel screw Rear panel screw Front panel screw 9 2 Lift the appliance upper moulding from the unit by holding it low down on the right and left hand sides Some degree of panel ma...

Page 13: ...e motor housing and remove the cover 10 1 2 Remove the four tamperproof screws and holding the assembly firmly to stop it falling apart turn the assembly over so that it sits upright in the same attit...

Page 14: ...iring The centre moulding and bottom moulding should be kept in close contact 10 1 4 Disconnect the three wires from the spade terminals on the base of the motor supply connector and gently lift off t...

Page 15: ...cog from its location socket and the toothed drive belt Turn the assembly over and remove the four Philips head mounting screws complete with nut and shakeproof washer It may be necessary to slacken o...

Page 16: ...d screws that hold the fan mounting bracket to the base of the unit Remove the cable ties from the wiring and lift the connector block out of its seating Loosen the two screws clamping the two fan sup...

Page 17: ...2 Cooling Fan Replacement Continued 10 2 2 The fan can now be separated from the bracket by removing the two Philips head fan fixing screws 10 2 3 Fan replacement is the reverse of the removal proces...

Page 18: ...Cut away as much of the glue as possible and push the switch out of its recess from inside the panel 10 3 3 Replacement of the switch is the reverse of the removal process 10 4 Printed Circuit Board a...

Page 19: ...cable clamp and remove the clamp Remove the three Philips head screws Z that hold the PCB and its plastic cover in place Lift away the PCB its cover and the Motor Connector 10 4 2 Only two of the wire...

Page 20: ...0 5 Mains Lead Replacement 10 5 1 Remove the two Philips head screws that attach the cable clamp and remove the clamp Remove the glue from around the cable entry grommet and slide the grommet out of i...

Page 21: ...or is required the machine should be dismantled as described in Section 9 10 6 2 Remove any cable ties that are holding wiring to any of the compressor parts or pipes and disconnect the compressor wir...

Page 22: ...ement Continued 10 6 5 Cut through the capillary tubing above the drier point A in the picture Remove the drier by freeing the drier condenser joint B in the photograph 10 6 6 Disconnect the second su...

Page 23: ...10 6 9 Connect an oxygen O2 free nitrogen N2 supply to the Schrader valve and force N2 gas through the system and check that N2 is released from the bottom of the condenser and the capillary 10 6 10 F...

Page 24: ...dust and other airborne contaminants may have lodged in the fins thereby reducing the cooling efficiency 11 2 Replace all cable ties grommets and screws 11 3 Ensure that any glue used has set that gl...

Page 25: ...use of new resources and the amount of waste going for landfill can be minimised The WEEE Directive requires that if the appliance is to be replaced with a new equivalent product from the original sup...

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