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620906904

GENERAL DESCRIPTION

This section gives the Unit description, theory of operation, and design data for Ice/Beverage Dispenser, Model

number DB275--BCP

IMPORTANT:

To the user of this manual --

This manual is a guide for installing, operating, and main-

taining this equipment. Refer to the Table of Contents for page location for detailed information per-

taining to questions that arise during installation, operation, service, or maintenance of this equip-

ment.

SAFETY PRECAUTIONS

Always:

disconnect power to the dispenser before servicing or cleaning.

Never:

place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator

rotation occurs automatically when dispenser is energized!

This ice dispenser has been specifically designed to provide protection against personal injury and eliminates

contamination of ice. To insure continued protection and sanitation, observe the following.

Always:

be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior

and possible contamination of the ice.

Always:

be sure the upper and lower front panels are securely fastened.

Always:

keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice which

has frozen into large chunks can void warranty. The dispenser agitation is not designed to

be an ice crusher. Use of large chunks of ice which “jam up” inside the hopper will cause

failure of the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully

and completely broken into small, cube-sized pieces before filling into the dispenser hopper.

UNIT DESCRIPTION

The Remcor “DB”series of ice dispensers solve your ice and beverage service needs in the sanitary, space

saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dis-

pensers will dispense cubes (up to 1-1/4”in size), cubelets and hard-chipped or cracked ice, and in addition,

several flavors of post-mix beverages.

The unit includes beverage faucets and a cold plate and is designed to be supplied direct from syrup tanks and

carbonator, with no addition cooling required.

SPECIFICATIONS

Model:

DB275S-BCP

Ice Storage:

275 lbs.

Maximum Number of Faucets Available

8

Built-in Cold Plate

Yes

Electrical:

115/1/60

Dimensions:

30”W x 30”D x 41

½

”H

Drain Connection 7/8 ID Hose

ICEMAKER ADAPTER KITS

Remcor model Ice/Beverage Dispensers are designed to be used with one of several different types of top-

mounted icemakers. The icemaker must be obtained from the appropriate manufacturer.

Check with a Remcor Sales Coordinator for a list of icemaker kits available for this dispenser model. The kit will

contain parts and instructions necessary to mount the selected icemaker to the dispenser.

Summary of Contents for remcor DB275--BCP

Page 1: ...r s Manual PRINTED IN U S A IMI CORNELIUS INC 1997 Part No 620906904 December 1997 Revision D Revised February 1998 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood...

Page 2: ...NSING OPERATION 7 EXTRA ICE PORTION ADJUSTMENT 8 CLEANING INSTRUCTIONS 8 DISPENSER 8 COLD PLATE 8 BEVERAGE SYSTEM CLEANING AND SANITIZING 9 MAINTENANCE 10 DAILY OR AS REQUIRED 10 WEEKLY OR AS REQUIRED...

Page 3: ...CHEMATIC 5 FIGURE 6 PLUMBING SCHEMATIC 5 FIGURE 7 CUP SIZE LABEL 6 FIGURE 8 WIRING DIAGRAM 11 FIGURE 9 ICE SOFT DRINK POST MIX DISPENSER EXPLODED VIEW AND PART LIST 14 FIGURE 10 CABINET ICE BIN ASSEMB...

Page 4: ...4 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 52189 52189 52189 52189 52189...

Page 5: ...large chunks can void warranty The dispenser agitation is not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damag...

Page 6: ...ities out the bot tom of the unit refer to the mounting template Figure 4 for locating the required clearance holes in the counter 3 DRAIN CONNECTION Use the insulated tubing and clamp provided with t...

Page 7: ...31 30 23 41 1 2 4 1 2 1 11 16 8 14 6 1 3 16 REMOVABLE PANEL FOR REAR HOOKUP OF BEVERAGE TUBING AND AIR CO2 LINES ELECTRICAL POWER CORD REMOVABLE HOLE PLUGS 2 FOR REAR HOOKUP OF DRIP TRAY DRAIN MANUAL...

Page 8: ...ARB WATER FAUCETS VIEWED FROM THIS SIDE 2 ICE SOFT DRINK POST MIX DISPENSER ITEMS OUTSIDE BROKEN LINES ARE NOT INCLUDED 15 50 PSIG OPTIONAL FOR DIET OR ROOT BEER REGULATORS 5 15 PSIG FIGURE 5 BEVERAGE...

Page 9: ...any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed at the unit at all times ICE PORTIONING SYSTEM OPERATION INDICATOR LIGHT DECREASE SMALL LAR...

Page 10: ...witch wiring to the ice portion control or if an ice gate binding condition occurred during the sample The indicator light will display solid red briefly after a sample is dispensed if the ice gate cy...

Page 11: ...t will alternately display red amber B To empty the ice from the ice chute press any of the size buttons The ice gate will then open to allow the ice chute to empty The ice gate will automatically clo...

Page 12: ...ep 2 to the cleaning tank Hook up a gas disconnect fitting to the tank and pressurize with 60 to 80 psig CO2 Energize the beverage faucet continuously for 1 minute to remove all air bubbles Continue t...

Page 13: ...tervals indicated below DAILY or as required Remove foreign material from vending area sink to prevent drain blockage WEEKLY or as required Clean vending area Check for proper water drainage from the...

Page 14: ...HT 2 4 V W H T WHT B L K B L K RED PNEUMATIC GATE SOLENOID 9 BLK B L U E B L K PRP YEL 1 4 2 3 L N CYLINDER MAGNETIC SWITCH BLK BLK BLK BLK GROUND YEL ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SER...

Page 15: ...E WATER IN HOPPER A Blocked drain A Open up flush out drain SLUSHY ICE WATER IN HOPPER B Unit not level B Level unit C Poor ice quality due to water quality or ice maker problems C Install water filte...

Page 16: ...otor capacitor I Replace capacitor J Ice gate not aligned to ice chute J Check alignment of ice gate to slot in ice chute K Agitate relay wiring incorrect K Red wire should be connected to terminal of...

Page 17: ...9 70055 Nut Clip 2 10 620025701 Splash Panel 1 11 52216 Drip Tray 1 12 10145 Mounting Pin Drip Tray 2 13 51455 Rear Panel 1 14 70075 Nut 5 15 70171 Screw Phil Truss Hd No 8 32 By 3 8 In Long 8 16 2790...

Page 18: ...2939 Motor 120 VAC 1 5 52777 Motor Insulation 1 6 28117 Motor Support 1 7 52162 Cover Cold Plate 1 8 30439 Junction Box 1 9 32682 Transformer Assembly 24 VAC 2 10 28081 Cover Electric Box 1 11 70215 S...

Page 19: ...ype A 4 10 32953 Switch Ice Chute Interlock 1 11 70828 Air Valve Solenoid Assembly 1 12 620025615 Bracket Air Valve Regulator Mounting 1 13 70017 Nut 10 32 Locking 3 14 51856 Gasket Conduit 1 15 70016...

Page 20: ...1 3 32714 Diode Assembly 1 4 31107 Terminal Board 1 5 32503 Relay Solid State 1 30995 Power Cord 1 32956 Cable Ice Chute Interlock 1 620305405 Harness Ice Portion Control 1 6 32958 Rectifier 1 7 3224...

Page 21: ...itator Motor Heater 3 28377 Bracket Back Motor Plate 4 28378 Bracket Motor Plate 5 70250 1 4 20 x 1 2 Truss Hd Phl MS Screw 6 70048 1 4 Int tooth Lw Plated 7 70341 Spring 8 52777 Insulation Motor 9 28...

Page 22: ...ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D...

Page 23: ...CORPORATE HEADQUARTERS Remcor Incorporated 500 Regency Drive Glendale Heights IL 60139 630 539 6850...

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