Cornelius remcor DB275--BCP Page 1 Operator'S Manual Download

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Model DB275--BCP

ICE/BEVERAGE DISPENSER

Operator’s Manual

PRINTED IN U.S.A

IMI CORNELIUS INC; 1997

Part No. 620906904

December, 1997

Revision D

Revised February, 1998
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

Summary of Contents for remcor DB275--BCP

Page 1: ...r s Manual PRINTED IN U S A IMI CORNELIUS INC 1997 Part No 620906904 December 1997 Revision D Revised February 1998 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood...

Page 2: ...NSING OPERATION 7 EXTRA ICE PORTION ADJUSTMENT 8 CLEANING INSTRUCTIONS 8 DISPENSER 8 COLD PLATE 8 BEVERAGE SYSTEM CLEANING AND SANITIZING 9 MAINTENANCE 10 DAILY OR AS REQUIRED 10 WEEKLY OR AS REQUIRED...

Page 3: ...CHEMATIC 5 FIGURE 6 PLUMBING SCHEMATIC 5 FIGURE 7 CUP SIZE LABEL 6 FIGURE 8 WIRING DIAGRAM 11 FIGURE 9 ICE SOFT DRINK POST MIX DISPENSER EXPLODED VIEW AND PART LIST 14 FIGURE 10 CABINET ICE BIN ASSEMB...

Page 4: ...4 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 70924 52189 52189 52189 52189 52189...

Page 5: ...large chunks can void warranty The dispenser agitation is not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damag...

Page 6: ...ities out the bot tom of the unit refer to the mounting template Figure 4 for locating the required clearance holes in the counter 3 DRAIN CONNECTION Use the insulated tubing and clamp provided with t...

Page 7: ...31 30 23 41 1 2 4 1 2 1 11 16 8 14 6 1 3 16 REMOVABLE PANEL FOR REAR HOOKUP OF BEVERAGE TUBING AND AIR CO2 LINES ELECTRICAL POWER CORD REMOVABLE HOLE PLUGS 2 FOR REAR HOOKUP OF DRIP TRAY DRAIN MANUAL...

Page 8: ...ARB WATER FAUCETS VIEWED FROM THIS SIDE 2 ICE SOFT DRINK POST MIX DISPENSER ITEMS OUTSIDE BROKEN LINES ARE NOT INCLUDED 15 50 PSIG OPTIONAL FOR DIET OR ROOT BEER REGULATORS 5 15 PSIG FIGURE 5 BEVERAGE...

Page 9: ...any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed at the unit at all times ICE PORTIONING SYSTEM OPERATION INDICATOR LIGHT DECREASE SMALL LAR...

Page 10: ...witch wiring to the ice portion control or if an ice gate binding condition occurred during the sample The indicator light will display solid red briefly after a sample is dispensed if the ice gate cy...

Page 11: ...t will alternately display red amber B To empty the ice from the ice chute press any of the size buttons The ice gate will then open to allow the ice chute to empty The ice gate will automatically clo...

Page 12: ...ep 2 to the cleaning tank Hook up a gas disconnect fitting to the tank and pressurize with 60 to 80 psig CO2 Energize the beverage faucet continuously for 1 minute to remove all air bubbles Continue t...

Page 13: ...tervals indicated below DAILY or as required Remove foreign material from vending area sink to prevent drain blockage WEEKLY or as required Clean vending area Check for proper water drainage from the...

Page 14: ...HT 2 4 V W H T WHT B L K B L K RED PNEUMATIC GATE SOLENOID 9 BLK B L U E B L K PRP YEL 1 4 2 3 L N CYLINDER MAGNETIC SWITCH BLK BLK BLK BLK GROUND YEL ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SER...

Page 15: ...E WATER IN HOPPER A Blocked drain A Open up flush out drain SLUSHY ICE WATER IN HOPPER B Unit not level B Level unit C Poor ice quality due to water quality or ice maker problems C Install water filte...

Page 16: ...otor capacitor I Replace capacitor J Ice gate not aligned to ice chute J Check alignment of ice gate to slot in ice chute K Agitate relay wiring incorrect K Red wire should be connected to terminal of...

Page 17: ...9 70055 Nut Clip 2 10 620025701 Splash Panel 1 11 52216 Drip Tray 1 12 10145 Mounting Pin Drip Tray 2 13 51455 Rear Panel 1 14 70075 Nut 5 15 70171 Screw Phil Truss Hd No 8 32 By 3 8 In Long 8 16 2790...

Page 18: ...2939 Motor 120 VAC 1 5 52777 Motor Insulation 1 6 28117 Motor Support 1 7 52162 Cover Cold Plate 1 8 30439 Junction Box 1 9 32682 Transformer Assembly 24 VAC 2 10 28081 Cover Electric Box 1 11 70215 S...

Page 19: ...ype A 4 10 32953 Switch Ice Chute Interlock 1 11 70828 Air Valve Solenoid Assembly 1 12 620025615 Bracket Air Valve Regulator Mounting 1 13 70017 Nut 10 32 Locking 3 14 51856 Gasket Conduit 1 15 70016...

Page 20: ...1 3 32714 Diode Assembly 1 4 31107 Terminal Board 1 5 32503 Relay Solid State 1 30995 Power Cord 1 32956 Cable Ice Chute Interlock 1 620305405 Harness Ice Portion Control 1 6 32958 Rectifier 1 7 3224...

Page 21: ...itator Motor Heater 3 28377 Bracket Back Motor Plate 4 28378 Bracket Motor Plate 5 70250 1 4 20 x 1 2 Truss Hd Phl MS Screw 6 70048 1 4 Int tooth Lw Plated 7 70341 Spring 8 52777 Insulation Motor 9 28...

Page 22: ...ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D...

Page 23: ...CORPORATE HEADQUARTERS Remcor Incorporated 500 Regency Drive Glendale Heights IL 60139 630 539 6850...