Cornelius QLT180/1000-1 Installation & Service Manual Download Page 34 | Manualshive

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Summary of Contents for QLT180/1000-1

Page 1: ...TALLATION SERVICE MANUAL MODEL QLT180 1000 1 1002 1 1001 1 I M ICORNELIUS INC One Cornelius Place Anoka MN 55303 Tel 1 800 238 3600 763 421 6 120 Fax 763 422 3226 Part No 85312001 Revision C July 22 2...

Page 2: ...pply to the dispenser 3 Remove the access port from the Y shaped solenoid locatedon the water inlet in the lower rear portionof the dispenser 4 Clean and reinstall the stainless steel water strainer 0...

Page 3: ...age is f 10 of name plate specifications 0 Loose or broken power 0 Repair connection supply connection inside dispenser Yo Cooling Line voltage is not within f 10 of nameplate specificationscausing co...

Page 4: ...m sole noid coil is not open Dis assemble and clean sole noid Add external regulator and lower pressureto 50 psi 3 5 bar Unplugdispenserand al low 2 4 hours to thaw Water or concentratether mostat set...

Page 5: ...ual nectedfrom mixingcham ber manual open position 0 Dispensetube discon 0 Refer to Concentrate Loadingsection of this 0 Slide blockon pump in 0 Close and lock the slide block Refer to Concen trate Lo...

Page 6: ...cooler 0 Ambient air too warm 0 Relocatedispenser 0 Excessive demand on dis 0 Add water pre cooleror penser seconddispenser 0 Dirty condenser coil 0 Cleancondensercoil I I 0 Inoperativecondenser 0 Rep...

Page 7: ...owing or water pres sure fluctuatessharply or spring is defective centrate Brix changes as the concentratetempera to loading ture changes concentrate becomesthinneras tem perature rises 0 Water flow c...

Page 8: ...defective board Machinecontinues to dis 0 Portioncontrol padstuck 0 Disconnect the wire har pense after dispense button is ness from the rear of the releasedor dispenseswithout portioncontrol and clos...

Page 9: ...Installation Service Manual System Wiring Diagram 17 85312001...

Page 10: ...Installation Service Manual 0 0 0 0 0 0 0 0 0 Main Electrical Box Wiring Diagram 86312001 18...

Page 11: ...stic Shelf Plastic PlatformAssembly QLT 180w Sold Out Feature Grill Drip Pan I 1 45152 49157 IItem Number Bracket Drip Pan Bushing Upper Hinge I 6 Part Number I Description I 45129001 IDrip Pan I I 49...

Page 12: ...the PortionControl CanceVPour Button Concentrate Loading Concentrate Empty Indicator 8 Unit Specifications 3 Brixing Procedure Supplies Checking Adjustingthe Brix Settihg Planned Maintenance Schedule...

Page 13: ...Wiring DiagramLabel 46422 Shock Hazard Label 45107 Electrical Box Cover 0704001 Screw 8 32 Type F 318 Long 24 25 26 27 28 I 29 I45165 IWater Coil Assembly 1 45028 Transformer 115VAC 45028001 Transfor...

Page 14: ...45105 I 3 Strain Relief Bushing 0 695 Dia Frame Weldment I 03824001 45104002 E Jam Nut 7 8 14 Hex ElectricalBox Assembly I 45010 see note 45010001 45010002 45010003 I 8 Compressor R l34a 115VAC 60Hz C...

Page 15: ...75002 0726802 45149 I 25 I48004 27 28 I I48013 41757 Washer 96285001 Screw 8 32 X 3 8 Type T HH Slotted Heat Exchange Assembly 23OVAC 50Hz 1 Power Cord Assembly 11WAC 60Hz Power CordAssembly 23OVAC 50...

Page 16: ...45119 6 0734801 7 45027001 8 0704105 9 0704106 10 638004441 Description Inner Liner Assembly Foamed Front Wrapper FrontWrapper Bottom Latch Stud lo 32THRD S S Liner Gasket Rivet 0 125X 0 375X 0 26 No...

Page 17: ...er Description 0702609 Screw 8 32 X 3 4 BHMS I 14 15 I 13 I45132 I PlatformConnector Bracket I 0704001 47121 11761 Door Wire Harness Assembly Screw 8 32 X 3 8 Type F BH Door Magnet sold in bulk 56 6 1...

Page 18: ...Rubber Bushingw Nut Insert 45432 Sealed Rocker Switch 45508100 Valve BlockAssembly Part Number 07032001 0704001 0704105 11858 11877 45046 45047 Description Screw 8 32 X 7 16 Type 25 HHWF S S Screw 8 3...

Page 19: ...Run Flush Label MixingChamber Assembly includesO Ring p n 3152M03 I 20 I45568 ILabel Hydrometer Holder 18 19 I I 21 I0710901 IPop Rivet Close End 45723001 Tube Assembly 0730404 8 Lock Washer ExternalT...

Page 20: ...Description Valve Block I I7222081 I 2 Hold Down Washer I I 3 I49612 Water Valve Port I I 4 I18071 Water Armature Seat Armature Retaining ring 0 242 ID Coil Spring 0 Ring 5 16 O D X 0 176 I D Guide I...

Page 21: ...mp Assembly P N 45514100 5 6 7 7245527 Retaining Ring 45529 Rotor Acorn Nut 32 7245526 Pump Shaft 8 9 45554 NylonWasher 45553 Slide Assembly 9a 9b 9c 9d 10 11 12 13 85312001 45523100 45515100 45531 Sp...

Page 22: ...zel Shim Bezel I 1 I I 6 9 1 0 Door Assembly P N 45550 Part Number 45485001 07301029 0712901 49280101 49231 45398 47013 04037 45609 45627 d e d eLb Description I Door Cover Stainless Steel I PortionCo...

Page 23: ...ulationif sides are blockedoff If sides are open only 2 5 08 cm are required in back Space betweenbottomof the unitand counter top cannot beobstructedin foot print area ELECTRICAL CONNECTION 6 ft long...

Page 24: ...5556001 42651010 1 I45281 Wire Harness Label Product Loading Instructions Label Cleaning Instructions Door Insulation 7 I45432 Description Rear Door Panel Foamed Safety Switch Magnetic Door Gasket Doo...

Page 25: ...59 Fuse Holder 45106 ElectricalBox 45138001 Voltage RegulatorAssembly 45004 Mounting HardwareKit 45559 Voltage RegulatorCircuit Board 45162 Bracket 45056 support 46306 Concentrate Thermostat 46307 Wat...

Page 26: ...icalBracketAssembly 07061001 Screw 10 X 3 8 Type IF HHWF 4 5 6 3 I49273 ITerminal Board 46308 Starting Relay 11BVAC 60Hz 463081 Starting Relay 23OVAC 50Hz 0735201 UniversalBushing 07049001 11754 Groun...

Page 27: ...sor 115VAC 1 Overload Compressor 22OVAC 1 Relay Compressor 115VAC 1 Relay Compressor 22OVAC 1 Capacitor Compressor I15VAC 1 I45054003 46308 463081 48520001 48978 48979103 49231 49280101 59328001 45432...

Page 28: ...idand returnsame freight collect to the senderwithin the continentalUS or port of export withinthe continentallimitsof the US IMI Cornelius Inc is not responsible for internationalfreight customsfees...

Page 29: ...asonable and withinthe terms of the warranty and allotted repairtimes will be paidin U S Dollars Any questions regardingthe warranty procedures can be directedto our Technical Services group at 1 800...

Page 30: ...undedelectricaloutlet If possibledo not placethe unit close to hot andlor steamingmachines The minimumclearanceis 4 10 16 cm in back and 1 2 30 48cm on top and opento the front if sides are blockedoff...

Page 31: ...centrate pouch PROGRAMMING THE PORTION CONTROL 1 2 3 The portioncontrol suppliedwith your orangejuiced dis penser has been preprogrammedto pour 7 12 and 16 ounce drinks The extra large size has alsobe...

Page 32: ...e dispenser cabinet Open the slide block by pulling out on the slide blocks handle and move the blockto the right Positionthe dis pensetube around the right side of the pump rotor as shown Close the s...

Page 33: ...hin target temperatures refer to the basic troubleshooting section Place the hydrometer into a cup of icewater Allow 2 to 3 minutesto prechill the hydrometer Dispensea 14 1 6 02 414 473 ml orange juic...

Page 34: ...in the red or yellow area adjust the brix ratio To change the brix simply readjustthe water flow rate Locatedon the valve assembly inside the refrigerated compartment and facing the operator is the ad...

Page 35: ...Dispenser 1 Prepareon packet of McD sanitizingsolutionaccordingto the instructionson the PM Card 2 Flush the system by followingthe instructionsin the Dai y sectionabove 3 Remove the nozzleand static...

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