Cornelius McDonald's QLT-2000 Installation & Service Manual Download Page 1

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OPERATORS,

INSTALLATION &

SERVICE MANUAL

MODEL Q

UEST

LITE

QLT-2000 HC & QLT-2000

IMI CORNELIUS INC

Publication Number: 620054882

Release Date: 9-3-2013

Revision: B

Summary of Contents for McDonald's QLT-2000

Page 1: ...OPERATORS INSTALLATION SERVICE MANUAL MODEL QUEST ELITE QLT 2000 HC QLT 2000 IMI CORNELIUS INC Publication Number 620054882 Release Date 9 3 2013 Revision B...

Page 2: ...7 Power Supply 7 Water Booster System 7 Electric Booster Installation Details 7 Gas operated Booster Installation Details 7 Booster Installation Notes 8 Water Connection 8 Flushing the System 9 Filli...

Page 3: ...Portion Control 27 Cabinet Assembly Reference 28 Tank Cover Assembly 29 P N 620047892 29 Refrigeration Frame Assembly QLT 2000 HC 30 Refrigeration Frame Assembly QLT 2000 31 Platform Assembly QLT 32...

Page 4: ...manual and safety signs on the unit Keep safety signs in good condition and replace missing or damaged items Learn how to operate the unit and how to use the controls properly Do not let anyone opera...

Page 5: ...ry or equipment damage SHIPPING AND STORAGE CAUTION Before shipping storing or relocating the unit the unit must be sanitized and all sanitizing solution must be drained from the system A freezing amb...

Page 6: ...nt Test press High side 400 psi 2757 9 kilopascals 27 6 bar Low side 88 psi 606 7 kilopascals 6 1 bar Model QUEST ELITE QLT 2000 220 VAC 2 25 amps 1 phase 60 hertz 6 00 oz 170gms R 134a refrigerant Te...

Page 7: ...may cause vital oils to drain from the compressor resulting in damage during start up and consequently voiding the warranty Tilt the unit only when securing legs If the unit is to be transported from...

Page 8: ...the unit should be returned to an Authorized Service Center for power cord replacement The replacement cord must meet all requirements of the original equipment manufacturer Failure to comply could r...

Page 9: ...er surge i e a dish washing or coffee machine NOTE The unit should be fed by an insulated chilled water line from the soft drink beverage system To achieve both optimal brix control and sanitation ass...

Page 10: ...e the Splash Panel 2 screws next to the drip tray brackets 2 Release filling tube 3 Remove the red cap 4 Install the filling tube onto the RH dispense nozzle CAUTION Make sure that the RH mixing chamb...

Page 11: ...ion Control to the operational mode The blinking REFILL light will go out If at a future date it is decided to change the portion size of the drinks the individual sizes can be adjusted by the above p...

Page 12: ...lder NOTE Improper loading of the pouch into the pouch holder can cause Unable to load the pouch holder into the cabinet Excess remnants in pouch Ratio Brix variations above standards 6 Open the door...

Page 13: ...rn the lid to face upwards or all the way down to the counter 3 Locate the silicon tube through the slot and place the pouch into the pouch holder Do not pull on the silicone tube Load the concentrate...

Page 14: ...UBE ONTO THE MIXING CHAMBER 5 Open the cabinet door open the pump and slide the pouch holder onto the pouch holder shelf Place the silicone tube into the pump and close the pump slide 1 Remove the noz...

Page 15: ...hand valve might be either disabled or used for dispensing still chilled water 4 Connect the nipple of the mixing chamber onto the silicone tube Hold the mixing chamber sideways while sliding the nip...

Page 16: ...6 Replace the Nozzle and Static Mixer and close the cabinet door 7 Place a small cup onto the drip tray and press the cancel Pour button for 2 seconds to prime the mixing system 8 If only water flows...

Page 17: ...or 3 seconds until clear water is dispensed from both nozzles 4 Open the cabinet door Move the flush switches from the Flush position to the Run position and close the cabinet door 5 Turn the nozzle...

Page 18: ...e the lids by rotating them counter clockwise from the mixing chamber bodies prior to sanitizing 4 Wash the mixing chamber nozzle and static mix at the three compartment sink Be sure all pulp is remov...

Page 19: ...loaded into the pouch holder and that the silicone tubes are properly installed in the pumps 4 Install the syrup splitter assembly and connect the silicone tube onto the syrup tube NOTE To prevent in...

Page 20: ...0 If ratio too low Increase water flow To correct a low ratio increase the water flow Turn the water flow control screw to the right clockwise turn Check the ratio again by repeating Steps 1 to 3 with...

Page 21: ...ally Clean the Water Inlet Strainer 1 Remove magnetic filter and pull the magnetic filter off the rear panel of the juice dispenser 2 Clean the filter in a bucket of warm soapy water 3 Place the filte...

Page 22: ...lush orange juice system Weekly maintenance tasks BE 20 W1 Sanitize orange juice system BE 20 W2 Check orange juice Ratio Monthly maintenance tasks BE 20 M1 Clean condenser filter 2 Remove the right s...

Page 23: ...short cycles on overload F Compressor starts but hums trips overload G Defective compressor overload or start capaci tor H Compressor starts but does not switch off of start winding I Refrigerant lea...

Page 24: ...4 5 C prior to loading D Replace pump motor Warm drinks A Ambient air around dispenser is too warm B Excessive demand on dispenser C Dirty condenser coil D Inoperative condenser fan E Defective Ice B...

Page 25: ...button is pressed refer to Electrical Box Wiring Diagram for VDC output location Replace VRB if necessary D Test replace if necessary Machine continues to dispense after dispense button is released or...

Page 26: ...2011 2013 IMI Cornelius Inc 23 Publication Number 620054882 Quest Elite QLT 2000 HC Quest Elite QLT 2000 WIRING DRAWING FOR QUEST ELITE QLT 2000 HC Figure 2 System Wiring Diagram...

Page 27: ...Publication Number 620054882 24 2011 2013 IMI Cornelius Inc Quest Elite QLT 2000 HC Quest Elite QLT 2000 WIRING DRAWING FOR QUEST ELITE QLT 2000 Figure 3 System Wiring Diagram...

Page 28: ...2011 2013 IMI Cornelius Inc 25 Publication Number 620054882 Quest Elite QLT 2000 HC Quest Elite QLT 2000 Figure 4 Main Electrical Box Wiring Diagram...

Page 29: ...L 13 620047782 Pin Latch Cabinet Qst 2FL 4FL 14 0704105 Screw MA 8 32 TRPH 16 SS 15 70178 Screw MA 8 32 TRPH 16 SS 16 620047429 Brkt Drip Tray Right Qst 2 4 FL 620047428 Brkt Drip Tray Left Qst 2 4 FL...

Page 30: ...rkedv Qste 2 4FL for 220V 230V 720704005 Latch Door Male 9 620047759 Seal Door Quest Elite 2FL 10 720500713 Switch Cut off 10 A MOM E6900A 11 620049097 Label Triangle Nozzle Indicator Mirror Finish QS...

Page 31: ...y QST Elite 2FL Modified Drain 2 720506104 Fan Assembly 115 60 50 4 7 X 4 7X1 0 720506105 Fan Assembly 230 50 60 4 7 X 4 7 X1 0 620047512 Guard Fan EBM 9000 4000 620049556 720509206 Fitting Push Union...

Page 32: ...blication Number 620054882 TANK COVER ASSEMBLY P N 620047892 Figure 8 3 Item Part No Description 2 729011222 Kit Service Ice Probe Assy QSTE 2FL 3 720521000 Box Elec Asy Dc QST2 QLT 4 720501502 Coil W...

Page 33: ...gitator Motor Assembly 230V 50 620047892 Tank Cover Assembly Quest Elit 2FL 7 440000901 Control Ice Bank 230V Global 8 620047891 Valve Water W Solenoid Quest Elite 2 4FL 9 620049857 Reducer Elbow 1 4...

Page 34: ...Assembly 115V 620042741 Agitator Motor Assembly 230V 50 6 620047892 Tank Cover Assyembly Quest Elit 2FL 7 729011138 Kit GIBC Field Quest Not Shown 440000901 Control Ice Bank 230V Global 440000902 Con...

Page 35: ...bly Platform SLJT1000 2 Not Shown 7 45046 Latch 2 Medium SS 8 45047 Guide Latch 2 MED 9 45048 Washer Latch 2 MED 10 45364001X Chamber Mixing Assembly QLT 180 Day 620054378 Chamber Mixing Assy QLT MCD...

Page 36: ...8367 Coil Spring SS 8 31525020 O Ring 5 16 OD X 0 176 ID 9 19695001 Guide 10 620710107 Gasket FFV SEV 11 45518 Bracket Valve Block 12 07032001 Screw 8 18 X 7 16 Type 25 HHWF SS 13 16779003 C Frame Sol...

Page 37: ...TRPH 12 SS 2 45621 Label Pump Speed Switch 3 720901002 Label Wiring E Box 4 45758 Label Fuse Rating 5 720522003 Wire Harness Internal Electrical Box QST 2000 QLT 6 720521001 Electrical Box Quest 2000...

Page 38: ...BLY Item Part Number Description 1 620053167 Pouch Holder 6 5 liters Stainless Steel for 1 x 6 5 L 620053165 Pouch Holder 3 0 liters Stainless Steel for 3 6 L 620053166 Pouch Holder 6 0 liters Stainle...

Page 39: ...pter 1 45728001 Pump Rotor Assembly 1 48520001 Coil 24 VDC Valve Block 2 48979103 Spool Sleeve Assembly W 31525 060 O Ring 1 440000902 Global Ice Bank Control Qty Part No Description 1 720520501 Drip...

Page 40: ...witches and hold down for 2 or 3 seconds until clear water is dispensed from both nozzles Reset the flush switches to Run position Open the cabinet door Move the flush switches from the Flush position...

Page 41: ...on the drip tray under the nozzles Flush nozzles Push the Cancel Pour dispenser switches and hold down for 2 or 3 seconds until clear water is dispensed from both nozzles Reset the flush switches to R...

Page 42: ...ll the parts in the juice dispenser Reinstall nozzles and static mixers Reinstall the parts in the juice dispenser Dispense a small portion juice to prime the mixing chambers Press the dispense button...

Page 43: ...ate supply Assure that the concentrate pouch is not near empty properly loaded into the pouch holder and that the silicone tubes are properly installed into the pumps Install the Splitter Install the...

Page 44: ...w control screw to the left counterclockwise turn Check the Ratio again by repeating above steps with a new sample in the RVC Remove the splitter Remove the splitter assembly and clean before putting...

Page 45: ...lar menu is being served Hazard icons Remove magnetic filter Pull the magnetic filter off the rear panel of the juice dispenser Clean filter Clean the filter in a bucket of warm soapy water Allow filt...

Page 46: ......

Page 47: ...IMI Cornelius Inc www cornelius com...

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