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ICE FROST

Post-Mix and Pre-Mix

Installation, Service, and Operator’s Manual

Release Date: April 19, 2004

Publication Number: M620919596OPR

Revision Date: October 19, 2006

Revision: C

Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

Summary of Contents for ICE FROST

Page 1: ...x Installation Service and Operator s Manual Release Date April 19 2004 Publication Number M620919596OPR Revision Date October 19 2006 Revision C Visit the IMI Cornelius web site at www cornelius com...

Page 2: ...ipment have been trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment It is assumed that appropriate safety precautions are taken and that all local safety an...

Page 3: ...with COLD Timer Activated 10 Operate in Manual Mode without COLD Timer Activated 10 Setting the 12 or 24 Hour Display and oF or oC Temperature Display 10 Viewing the Bowl Temperature 11 Consistency A...

Page 4: ......

Page 5: ...ot only result in the forfeiture of the guarantee but are also extremely dangerous The maintenance operations must be carried out by qualified professionals Never attempt to repair the machine yoursel...

Page 6: ...ipping pins and tags from the rear of the unit prior to installation CONNECTING THE ELECTRICITY MAINS Before inserting the plug into the mains socket for your own safety you must take careful note of...

Page 7: ...ix system FIGURE 3 Description 1 Pre mix product 1 inlet 2 Pre mix product 2 inlet 4 Inlet for CO2 coming from the pressure reducing valve 12 psi 5 CO2 gas cylinder 6 Operating pressure gauge 7 CO2 pr...

Page 8: ...5 CO2 gas cylinder 6 Operating pressure regulator for carbonation unit 7 Carbonation unit operating pressure gauge 8 Unit and BIB operating pressure gauges 9 Pressure regulator 10 Gas cylinder operati...

Page 9: ...the two level probes fails to detect the presence of liquid for more than four seconds the buzzer on the card will emit an intermittent sound for approximately 6 seconds The fill solenoid connected to...

Page 10: ...ming ice blocks When this occurs an Err message will appear on the touch pad LED readout accompanied by a continuous buzzer sound to alert the operator of this condition When this alarm sounds turn OF...

Page 11: ...sition 1 see FIGURE 5 switch A Controls the flow of the product in the bowls The machine s bowls will now fill up until the maximum level is reached Continue with start up operations FIGURE 5 Switch t...

Page 12: ...e water flow FIGURE 7 5 Reconnect the syrup 6 Dispense product into a cup by depressing the micro switch on the valve Check brix using a refractometer The brix should be set to 13 1 To increase the br...

Page 13: ...osition in order to access the operating panel controls are located on the right side of the unit Main Power Switch Turns unit ON Selects 12 24 time clock or Fo Co tempera ture display when turned ON...

Page 14: ...OLD Timer Activated 1 Turn power switch ON and wait for LED display to light up 2 Press the left hand Auger ON OFF button ON 3 To operate in COLD mode press the AUTO TIMER button until it is illuminat...

Page 15: ...y To vary the viscosity of the product turn the knob S as shown in FIGURE 11 Turning the knob counter clockwise will increase viscosity make the product denser Turning the knob clockwise will decrease...

Page 16: ...remaining product and switch off the main switch M 2 Remove the cover B FIGURE 27 3 Extract the quick couplings C2 F2 FIGURE 12 FIGURE 13 and FIGURE 14 Pre mix version FIGURE 12 Post mix version FIGUR...

Page 17: ...ds and then extract it from its seating pulling it outwards FIGURE 17 FIGURE 17 8 Remove the tap from its seating pressing the two clamping wings at the same time FIGURE 18 and pushing upwards FIGURE...

Page 18: ...the spiral scraper G1 and the seals H1 and I1 Clean the individual parts thoroughly FIGURE 22 FIGURE 22 13 Clean the drip tray J1 and the evaporator K1 FIGURE 23 14 Replace the mixing unit as follows...

Page 19: ...is seating in the bowl and the seals J with Food Grade Lubricant FIGURE 25 FIGURE 25 18 Remove the drip tray L1 by rotating it slightly and pulling it outwards FIGURE 26 Wash all the parts carefully...

Page 20: ...e the back E in FIGURE 28 Clean the filter behind the net then clean the condenser with a brush if necessary WARNING You are reminded that all the opera tions described above must be carried out with...

Page 21: ...en disconnect the pressures and levels monitoring card 6 The pressures and levels control cards have various functions which are described below Via a micro controller the Z4LP allows the operator to...

Page 22: ...Therefore only the recognition by bowl level probes interrupts the inlet of liquid into the bowl s FIGURE 33 Once the initial fill is complete the controller will command ON the CO2 gas management sol...

Page 23: ...nitor the presence of liquid in the external tanks The monitoring of the probes covered uncovered is only active during the bowl loading phase It follows then that a lack of liquid in the tanks during...

Page 24: ...as soon as the system starts to load the bowl If Bowl fill solenoid ON and Safety probe input Covered bowl filled as usual If Bowl fill solenoid ON and Safety probe input Uncovered after 3 seconds Bo...

Page 25: ...Ice Frost Operator s Manual 2004 2006 IMI Cornelius Inc 21 Publication Number M620919596OPR WIRING DIAGRAM VFCB PRE MIX 115V 60HZ FIGURE 36...

Page 26: ...Ice Frost Operator s Manual Publication Number M620919596OPR 22 2004 2006 IMI Cornelius Inc VFCB POST MIX 115V 60HZ FIGURE 37...

Page 27: ...Ice Frost Operator s Manual 2004 2006 IMI Cornelius Inc 23 Publication Number M620919596OPR VFCB PRE MIX 230V 50HZ FIGURE 38...

Page 28: ...Ice Frost Operator s Manual Publication Number M620919596OPR 24 2004 2006 IMI Cornelius Inc VFCB POST MIX 230V 50HZ FIGURE 39...

Page 29: ...mize ventilation space see installa tion figures The machine does not cool or cools only partially but the com pressors are running The space around the machine is inadequate for ventilation Freezer i...

Page 30: ...ne of the bowl seals is not in place Replace or reposition the seals Product is leaking from the dis pensing valve The dispensing valve has been incompletely or incorrectly replaced in its position Th...

Page 31: ...h in off position Defective syrup pressure switch Defective CO2 shut off Replace Replace Open Wait Turn on Replace Replace Bowl is overfilling Bad Pressure and Levels Card Replace the card CO2 leaking...

Page 32: ...IMI Cornelius Inc www cornelius com 1 800 238 3600...

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