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Ice Cooled Dispensers Operators Manual

Publication Number: 166239002

- 8 -

© 2003-2010, IMI Cornelius Inc.

TROUBLESHOOTING

Trouble

Probable Cause

Remedy

WATER-TO-SYRUP 
“RATIO” TOO LOW OR 
TOO HIGH

A. Dispensing valve syrup flow reg-

ulator not properly adjusted.

B. CO

2

 gas pressure to syrup tanks 

insufficient to push syrup out of 
tank or to pump from the BIB con-
tainer.

A. Adjust Water-to-Syrup ‘‘Ratio’’ of 

dispensed drink as instructed.

B. Adjust syrup tanks secondary 

CO

2

 regulator as instructed.

ADJUSTMENT OF DIS-
PENSING VALVE SYRUP 
FLOW REGULATOR 
DOES NOT INCREASE 
TO DESIRED WATER-
TO-SYRUP ‘‘RATIO’’

A. Dispensing valve syrup flow reg-

ulator, syrup tank quick discon-
nect, or syrup line restricted.

B. Syrup tank quick disconnects not 

secure.

C. Syrup tanks secondary CO

2

 reg-

ulator out of adjustment.

D. No syrup supply.

E. Improper syrup Baume.

F.

Dirty or inoperative piston or 
spring in dispensing valve syrup 
flow regulator.

G. Tapered nylon washer inside tube 

swivel nut connector distorted 
from being overtightened.

A. Sanitize syrup system as 

instructed.

B. Secure quick disconnects.

C. Adjust syrup tanks secondary 

CO

2

 regulator as instructed.

D. Replenish syrup supply.

E. Replace syrup supply.

F.

Disassemble and clean dispens-
ing valve syrup flow regulator.

G. Replace nylon washer and make 

sure it seats properly.

ADJUSTMENT OF DIS-
PENSING VALVE SYRUP 
FLOW REGULATOR 
DOES NOT DECREASE 
TO DESIRED WATER-
TO-SYRUP ‘‘RATIO’’.

A. Dirty or inoperative piston or 

spring in dispensing valve syrup 
flow regulator.

A. Disassemble and clean dispens-

ing valve syrup flow regulator.

DISPENSED PRODUCT 
CARBONATION TOO 
LOW.

A. Carbonator primary CO

2

 regula-

tor out of adjustment for existing 
water conditions or temperature.

B. Air in carbonator tank.

C. Water, oil, or dirt, in CO

supply.

A. Adjust carbonator primary CO

2

 

regulator (Reference manual pro-
vided with carbonator).

B. Vent air out of carbonator tank 

through relief valve. Actuate dis-
pensing valve carbonated water 
lever to make carbonator pump 
cycle on.

C. Remove contaminated CO

2

Clean CO

2

 system (lines, regula-

tors, etc.) using a mild detergent. 
Install a clean CO

2

 supply.

Summary of Contents for Ice Cooled Dispensers

Page 1: ...ED DISPENSERS Operators Manual Release Date October 8 2003 Publication Number 166239002 Revision Date July 12 2010 Revision B Visit the IMI Cornelius web site at www cornelius com for all your Literat...

Page 2: ...ding but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alteration 7 misuse 8 n...

Page 3: ...Mounting in a Counter 2 System Overview 3 Recommended Maintenance 3 Details of Maintenance Tasks 3 Clean All Exterior Surfaces 3 Cleaning the Tower 3 Cleaning Dispensing Valves Post Mix 4 Clean Dispen...

Page 4: ......

Page 5: ...ng or damaged safety signs Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without proper training Keep your machine in proper working condi...

Page 6: ...All liquids after sanitizing must be purged from the unit A freezing ambient environment will cause residual sanitizing solution or water remaining inside the Unit to freeze resulting in damage to the...

Page 7: ...damp cloth is instructed to use it must be rinsed out in clean water the damp or the dry cloth must be manually fluffed to a softened consistency before using to wipe or polish the painted tower 4 Fo...

Page 8: ...t not exceed 200 PPM of chorine allowable by the FDA Use this mixture for all sanitizing procedures 1 Remove all ice from the ice bin and melt any remaining ice with hot water 2 Remove ice bin drain s...

Page 9: ...ice bin and melt any remaining ice with hot water 2 Remove all the quick disconnects from all the BIB containers 3 Prepare a mild detergent soap solution in 100_ F potable water in a suitable pail or...

Page 10: ...nator 90 120 PSI Secondary Sugared Syrup Tank 55 PSI Secondary Diet Syrup Tank 8 12 PSI Secondary BIB 60 PSI Pre Mix Basic Pressure 47 PSI For each 10 ft of horizontal tubing between tank and dispense...

Page 11: ...atic 100 psi McCann 130 psi Push Button Maximum Operating Pressure Cornelius 130 psi Lancer 100 psi Flowmatic 100 psi McCann 130 psi Lever Type Maximum Operating Pressure Cornelius 130 psi Lancer 100...

Page 12: ...be swivel nut connector distorted from being overtightened A Sanitize syrup system as instructed B Secure quick disconnects C Adjust syrup tanks secondary CO2 regulator as instructed D Replenish syrup...

Page 13: ...carbonation DISPENSED PRODUCT PRODUCES FOAM AS IT LEAVES DISPENSING VALVE A Dispensing valve restricted or dirty B Tapered nylon washer inside car bonated water line swivel nut connector distorted res...

Page 14: ...djusted G Dispensing valve syrup flow reg ulator syrup tank quick discon nect or syrup lines restricted A Secure quick disconnects on syrup tanks B Replenish syrup supply as instructed C Inspect and p...

Page 15: ......

Page 16: ...IMI Cornelius Inc www cornelius com...

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