Cornelius IAF1000 Installation Instructions Manual Download Page 1

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PRINTED IN U.S.A

IMI CORNELIUS INC; January 1997



THE HOTTEST MACHINES ON ICE

Installation Instructions

“I” Series Flaker/Nugget Ice Machines

Model Number

Description

IAF1000 / IAF650

Flaker/Nugget Modular Head Ice Maker Air Cooled

IWF1000 / IWF650

Flaker/Nugget Modular Head Ice Maker Water Cooled

IRF1000 / IRF650

Flaker/Nugget Modular Head Ice Maker Remote Cooled

Part No. 630460004
3/31/97
Revised 4/11/97

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

Summary of Contents for IAF1000

Page 1: ...AF1000 IAF650 Flaker Nugget Modular Head Ice Maker Air Cooled IWF1000 IWF650 Flaker Nugget Modular Head Ice Maker Water Cooled IRF1000 IRF650 Flaker Nugget Modular Head Ice Maker Remote Cooled Part No...

Page 2: ...UCTIONS REMOTE CONDENSERS 14 REMOTE CONDENSER LOCATION 16 HEAD PRESSURE CONTROL HEADMASTER 19 REMOTE SYSTEM EVACUATION RE CHARGE 20 FIGURE AND INSTALLATIONS FIGURE 1 Bin Thermostat Installation 2 FIGU...

Page 3: ...on 2 FIGURE 2 Service Connections 3 FIGURE 3 instructions for converting flaked ice to nugget ice 4 FIGURE 4 water level 5 FIGURE 5 wiring diagram iaf1000 8 FIGURE 6 wiring diagram iwf1000 and irf1000...

Page 4: ...he Installer If you encounter a problem which is not covered in this manual please feel free to write or call We will be happy to assist you in any way we can When writing please state the model and s...

Page 5: ...ventilated NOTE Do not install where the ambient and incoming water temperature will drop below 50 F or rise to over 100 F WARNING If water pressure exceeds 50 pounds a water pressure regulator should...

Page 6: ...ce with national and local codes 22 00 1 25 5 25 5 25 4 50 22 60 27 83 FRONT SIDE ICE DROP OPENING ELECTRICAL SERVICE OPENING 7 8 IN DIA HOLE POTABLE WATER INLET 3 8 IN MALE FLARE CONDENSER DRAIN DUMP...

Page 7: ...1 25 bolt item 2 50 lockwasher item 3 ice paddle and item 4 flaker cutter head 3 Install item 5 nugget ice cutter head and re install items 1 2 3 4 Re install chute RTV must be used around the base o...

Page 8: ...d forms ice on the evaporator wall As the freezing continues the ice becomes thicker and exceeds the space between the evaporator wall and the auger The auger rotating at 8 RPM then chips off the ice...

Page 9: ...4 Allow the cleaning solution to stand in the evaporator for 20 30 minutes Block up the float and drain the evaporator as in step 1 5 Rinse flush by carefully filling with warm water 100_F and drain...

Page 10: ...f the unit is to be stored in an area where the temperature will drop below freezing it is most important that all water lines be drained to prevent them from freezing and possible rupture To blow out...

Page 11: ...I 275 BK WH 1 3 BK BL CONTROL LOW PRESSURE START RELAY RD M 3 2 BK 4 GEAR MOTOR CONDENSER M RD GEAR T D GW RD BK BL BK THERMOSTAT BIN RD RATED 1 5 AMPS CIRCUIT BREAKER DELAY THERMOSTAT ON OFF SWITCH S...

Page 12: ...ps Control Low Pressure CI 20 PSIG CO 10 PSIG Bin Thermostat Delay Thermostat Gear Motor Start Relay T D Cooling Fan Motor Water Dump Valve Control High Pressure CO 450 PSIG Water Dump Switch Contacto...

Page 13: ...AR MOTOR 4 2 3 22i 12k START RELAY LOW PRESSURE CONTROL 3 1 C O 450 PSIG SWITCH WATER DUMP 1 2 CONTROL VALVE WATER DUMP C I 20 PSIG C O 10 PSIG 30MFD 440V YL BK M FAN MOTOR COOLING IWF ONLY M LOW AMBI...

Page 14: ...11 630460004 I Series Remote Ice Machine Remote Condenser Specifications Model CR800 Volts 230 Phase 1 Hertz 60 Amps 1 0 Output HP 1 6 Max fuse size Amps HVAC circuit breaker required 20...

Page 15: ...12 630460004...

Page 16: ...4 BK CAPACITOR RED 2 mfd 440 VAC BK GR 208 230 VOLTS 60 HZ BK GR FAN CYCLING SWITCH RD M FAN MOTOR CONDENSER CR800 CR1200 CR1400 REMOTE CONDENSERS HEAT SHRINK TAPE HEAT SHRINK TAPE HEAT SHRINK TAPE CO...

Page 17: ...oisture 3 Remote condenser electrical hook up a Connect remote condenser to a power source 208 230VAC 60 HZ separate from the flaker An exter nal disconnect switch must be used b Make sure the electri...

Page 18: ...55 feet 16 76 meters Note Pre charged is defined as a vapor holding charge not a portion of the system charge 5 Installation of line kits see drawing Remove the tubing from the carton Carefully uncoil...

Page 19: ...Set Rise 35 Ft Maximum 10 66 meters Line Set Drop 15 Ft Maximum 4 57 meters 2 Calculated Line Set Distance 100 Ft 30 48 meters To prevent the combination of rises drops and horizontal runs exceeding t...

Page 20: ...as a 52 8 ft 16 093 meters calculated total 8 ft x 6 6 52 8 ft c Insert measured horizontal distance into formula No calculation is necessary 6 ft 1 828 meters d Add the calculated rise calculated dro...

Page 21: ...ser or ice machine by hand d Using the proper size wrench tighten the couplings until they bottom out Turn an additional 1 4 turn to ensure proper brass to brass seating e Check all fittings for leaks...

Page 22: ...rge port to buck the receiver pres sure back up With the condenser port closed the refrigerant is backed up in the condenser basically reducing the condenser size assisting in maintaining the discharg...

Page 23: ...nnect and insu late all 3 compressor leads at the compressor Turn power supply on place power switch in the on position This will energize open the Liquid Line solenoid allowing evacuation of the Liqu...

Page 24: ...CHARGING MANIFOLD SET OPEN RECEIVER OPEN RECEIVER OUTLET VALVE OPEN VACUUM PUMP ELECTRONIC SCALE CHARGING CYLINDER CLOSED LOW SIDE SERVICE VALVE HIGH SIDE SERVICE VALVE 2ND STAGE CHARGING COMPRESSOR...

Page 25: ...Control the feed rate at no faster than four 4 ounces 113 g per minute to ensure the compressor oil does not become too saturated with refrigerant resulting in a loss of compressor lubrication 5 All...

Page 26: ...One Cornelius Place Anoka Minnesota 55303 6234 612 421 6120 800 238 3600 Corporate Headquarters IMI CORNELIUS INC...

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