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FlavorFusion Installation Manual                             

Publication Number: 620055764INS

- 16 -

© 2012, IMI Cornelius Inc.

Continued Dispenser Troubleshooting 

Symptom

Cause

Remedy

Beverage is too sweet

A. Valve brix requires adjustment

B. Carbonator is not operating

C. No CO

2

 in carbonator

D. City water pressure supply low or 

inconsistent

A. Adjust valve brix

B. Repair carbonator

C. Restore CO

2

 pressure in carbon-

ator

D. Booster pump must be used if 

dynamic water pressure drops 
below 40 psig.

Unit will not dispense 
carbonated drinks. 
Dispenses syrup only.

A. CO

2

 pressure in carbonator tank 

is too high. 

B. Water valve will not open

A. Check CO

2

 pressure regulator 

setting. 75 psig recommended. 
Relieve pressure from carbonator 
tank. 

B. Check electrical connection to 

water valve. Check resistance of 
coil (should be 9 ohms). Check for 
voltage at coil when brand button 
is depressed.

Unit will not dispense 
carbonated drinks. 
Spurts CO

2

 and 

syrup only.

A. Carbonator tank is empty, 

because tank was emptied while 
power was applied to unit. 5 min-
ute time-out of carbonator pump/
motor occurred, and carbonator 
pump is locked off.

B. Note that this can occur while the 

water filter system is serviced or 
water supply is shutoff. If drinks 
are drawn from the dispenser 
while water pressure is shutoff, the 
carbonator pump starts and runs 
continuously, then shuts off on the 
5 minute timeout.

A. Unplug the unit and reconnect the 

unit. Main control board will reset, 
ice agitation will occur, and car-
bonator tank will refill to normal 
level.

B. 1) low water pressure switch deac-

tivates carbonator pump, 2) after 5 
minutes reset and retry carbonator 
pump. If water supply is restored, 
the 5 minute timeout will not occur. 
Repeat reset a second time, but 
on a third time, then lockout car-
bonator pump, which will gener-
ate a service call.

Carbonated drinks 
are flat (low on car-
bonation)

A. CO

2

 is out

B. Carbonator tank is 100% filled 

because the city water pressure 
exceeds the carbonator tank CO

2

 

pressure regulator setting.

A. Replace CO

2

B. CO

2

 setting for the carbonator 

tank is 75 psig, max water pres-
sure is 60 psig. If necessary, 
install a water pressure regulating 
valve.

Summary of Contents for FlavorFusion

Page 1: ...TH COLD CARBONATION Installation Manual Release Date February 20 2012 Publication Number 620055764INS Revision Date N A Revision A Visit the IMI Cornelius web site at www cornelius com for all your Li...

Page 2: ...rvice required by or loss or damage resulting from any of the following occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Pr...

Page 3: ...djust Carbonator CO2 Regulator and Turn Water Inlet Supply Line ON 5 Unit Operation 5 Gate Restrictor Plate and Adjustment 6 Programming Mode 7 Programming Mode Flashing Sequences 7 Setting Water Flow...

Page 4: ......

Page 5: ...te injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learnhowtooper...

Page 6: ...use residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be...

Page 7: ...s not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be careful...

Page 8: ...gure 7Figure 7 Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble t...

Page 9: ...age around the valve shaft 2 The carbonator CO2 regulator is fixed at a nominal 75 psi 3 Open one of the post mix dispensing valves to exhaust trapped air inside the carbonator tank CAUTION Never oper...

Page 10: ...th small openings To adjust the gate restrictor plate loosen the 4 nuts that hold the ice chute assembly to the bin The restrictor plate can now be moved up or down When the restrictor plate is fully...

Page 11: ...dispense button LED flashes in a sequence cycle according to one 1 of six 6 dispense types For Brand Keypads only dispense types 1 and 2 are used For Bonus Flavor Keypads dispense types 3 through 6 a...

Page 12: ...the appropriate nozzle and press the left program button for a 4 second dispense of carbonated water There should be approximately 10 oz dispensed 4 If necessary adjust the water flow control empty r...

Page 13: ...sing and holding both programming buttons for 4 sec onds Setting a Button to Dispense Non carbonated Water Only 1 Program the designated button to dispense non carbonated water see Programming Mode 2...

Page 14: ...UNTING TEMPLATE 30 26 3 8 1 13 16 1 5 16 18 5 8 12 9 3 1 2 9 1 2 11 23 21 1 4 30 31 1 2 REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED...

Page 15: ...orFusionInstallationManual 2012 IMI Cornelius Inc 11 Publication Number 620055764INS DRIP TRAY DRAIN ASSEMBLY DRAIN LINE 1 I D PLASTIC TUBING 6 WITH INSULATION HOSE CLAMP Figure 7 Drip Tray Drain Asse...

Page 16: ...FlavorFusion Installation Manual Publication Number 620055764INS 12 2012 IMI Cornelius Inc FLOW DIAGRAM Figure 8 Flow Diagram...

Page 17: ...FlavorFusionInstallationManual 2012 IMI Cornelius Inc 13 Publication Number 620055764INS WIRING DIAGRAM ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT Figure 9 Wiring Diagram 120V Unit...

Page 18: ...FlavorFusion Installation Manual Publication Number 620055764INS 14 2012 IMI Cornelius Inc WIRING SCHEMATIC Figure 10 Wiring Schematic...

Page 19: ...itch D Electrical board driver circuit is defective E Gear motor has open circuit F Reed switch is not activated Improper assembly of upper ice chute to lower chute G Broken wire in the 2 wire harness...

Page 20: ...emptied while power was applied to unit 5 min ute time out of carbonator pump motor occurred and carbonator pump is locked off B Note that this can occur while the water filter system is serviced or w...

Page 21: ...tank blad der A Syrup supply is empty B BIB pump not working C No CO2 or compressed air supply to BIB pump or not enough pres sure A Replace BIB B Replace BIB pump C Check CO2 pressure regulator setti...

Page 22: ...ry while upper probe reads wet A Check color of leads going to probes Black should go to bottom probe and white to top probe Reverse if incorrect A Poor electrical connections between carbonator tank...

Page 23: ...and LOW probe reads dry THIS IS AN ERROR CONDITION Check electrical connec tions at the carbonator tank and at connector J4 on the main control board Black wire should be connected to the LOW probe a...

Page 24: ...FlavorFusion Installation Manual Publication Number 620055764INS 20 2012 IMI Cornelius Inc...

Page 25: ......

Page 26: ...IMI Cornelius Inc www cornelius com...

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