Cornelius ENDURO 250 Service Manual Download Page 8

Chiller Service Manual

Publication Number: 620920816SER

- 4 -

© 2005, IMI Cornelius Inc.

E

LECTRONIC

 T

EMPERATURE

 C

ONTROL

 

WITH

 D

ISPLAY

NOTE:   When the unit leaves the factory the electronic thermostat is pre-set to the following 
parameters:

Temperature Scale:

F (Farenheit)

Setpoint:

30

o

F

Differential:

3

o

F

Operating Mode: 

C1 (Cooling)

NOTE:  To ensure the correct operation of your unit these parameters must be adhered to.

NOTE:  The Keypad Lockout switch must be in the “UNLOCK” position (factory setting) before 
adjusting the control. If the keypad is locked, pressing buttons has no effect on the control. The 
Keypad Lockout switch is located on the back inside of the front cover. If necessary, remove the 
cover by loosening the four captive cover screws.

Changing Temperature Units

1.

Press 

Set

 button once to display temperature unit.

2.

Press the 

Up

 or 

Down

 button to toggle between 

°F

 and 

°C

.

3.

Continue pressing and releasing 

Set

 button until tank temperature is displayed in normal operating 

mode (“S1” not flashing).

Setting the Setpoint

Before setting the setpoint, be sure the control is set to the temperature units you want to use, Celsius or 
Fahrenheit.

To view and adjust the setpoint, use the following method:

1.

Press the 

Set

 button twice to display Setpoint (

“S1”

 flashing).

2.

Press the 

Up

 or 

Down

 button to adjust Setpoint.

3.

Continue pressing and releasing 

Set

 button until tank temperature is displayed in normal operating 

mode (

“S1”

 not flashing).

NOTE:  If no entries are made for thirty (30) seconds, the control reverts back to the tank 
temperature display.

MAINTENANCE

1.

Inspect the unit monthly to ensure that the glycol level is maintained to the fill level.

2.

If the level is low replace with a propylene glycol solution, (

mixed 2 ½ parts water to 1 part 

glycol

).

3.

If there is evidence of ice build up in the unit, allow the ice to melt and replace all the water/glycol 

solution with a fresh solution.

4.

The glycol/water solution should be changed every 2 years. In regions of high humidity 

considerations should be given to replacing the solution on an annual basis.

5.

Check and clean the condenser fins every 6 months.

6.

Check that there is adequate air flow through the unit ensuring enough space all around and that 

there are no obstructions in front of the air flow vents.

7.

Check the condition and effectiveness of the trunk line insulation. 

8.

At regular intervals, to be determined by the owner, the unit should be checked for electrical safety.

Summary of Contents for ENDURO 250

Page 1: ...ORNELIUS CHILLER Service Manual Release Date November 9 2005 Publication Number 620920816SER Revision Date NA Revision A Visit the IMI Cornelius web site at www cornelius com for all your Literature n...

Page 2: ...equipment It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To i...

Page 3: ...cations 2 Cooling distance 2 Installation and Operation 3 75 Unit 3 125 250 and 500 Units 3 Electronic Temperature Control with Display 4 Changing Temperature Units 4 Setting the Setpoint 4 Maintenanc...

Page 4: ......

Page 5: ...527 621057528 Chiller 125 1 3 HP R134a 115 Volts 621057531 621057532 Chiller 250 1 2 HP R134a 115 Volts 621057535 621057536 62057537 Chiller 500 1 HP R134a 208 230 Volts WATER COOLED 621057529 6210575...

Page 6: ...35 621057536 621057537 621057538 621057539 621057540 Voltage 115 115 115 208 230 Start up 9 5A 12 8A 13 6A 7 5A Running 7 2A 10 1A 10 9A 5 3A Refrigerant R134a R134a R134a R134a Charge 8 5 oz 10 5 oz...

Page 7: ...l is pumped through the glycol lines Continue to fill the bath to the fill level on the glycol level indicator 8 Replace top cover 9 Inspect for any leaks 125 250 AND 500 UNITS 1 Remove the refrigerat...

Page 8: ...Celsius or Fahrenheit To view and adjust the setpoint use the following method 1 Press the Set button twice to display Setpoint S1 flashing 2 Press the Up or Down button to adjust Setpoint 3 Continue...

Page 9: ...ressor relay relay or capacitor B Inadequate voltage B Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage C Compressor failure C Replace compr...

Page 10: ...conduit as needed F Uninsulated or poorly insulated lines F All lines should be fully insulated from cooler into dispenser Includes glycol lines from power pack into cooler G Thermostat G Adjust temp...

Page 11: ...of sale All loss of sales must be borne by the purchaser Component Part Number 75 125 250 1 pump 250 2 pumps 500 2 pumps 500 3 pumps 500 4 pumps Vertical Pump 620202626 x Gear Pump 620202662 x x x x G...

Page 12: ...IMI Cornelius Inc www cornelius com...

Reviews: