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Chiller Service Manual

© 2005, IMI Cornelius Inc.

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Publication Number: 620920816SER

TYPICAL SPARE PARTS

WARRANTY

All glycol coolers carry a full warranty against defects in materials and workmanship for a period of one 
year from the date of sale. The compressor has a five year warranty.

Defective parts, subject to inspection by Cornelius, will be replaced or repaired during the warranty 
period on a no charge basis. 

Labor warranty is provided for 90 days after the date of sale. All loss of sales must be borne by the 
purchaser.

 Component

Part Number

75’

125’

250’ 

1 pump

250’

2 pumps

500’

2 pumps

500’

3 pumps

500’

4 pumps

Vertical Pump

620202626

x

Gear Pump

620202662

x

x

x

x

Gear Pump

620202810

x

x

x

Motor 115V

60030058

x

x

x

Motor 230V

71860673

x

x

x

Clamp

187483000

x

x

x

x

x

x

Temp Controller

620202617

x

Digital Controller

620202675

x

x

x

x

x

x

Wick

620202633

x

x

x

x

x

x

x

Wick Tray

620202634

x

x

x

x

x

x

x

Compressor

2129

x

Compressor

620202815

x

Compressor

620202816

x

x

Compressor

620202817

x

x

x

125’ Refrigeration Deck

620202818

x

250’ Refrigeration Deck

620202819

x

x

Leg

70439

x

x

x

x

x

x

x

Nipple for Gear Pump

6170

x

x

x

x

x

x

Summary of Contents for ENDURO 250

Page 1: ...ORNELIUS CHILLER Service Manual Release Date November 9 2005 Publication Number 620920816SER Revision Date NA Revision A Visit the IMI Cornelius web site at www cornelius com for all your Literature n...

Page 2: ...equipment It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To i...

Page 3: ...cations 2 Cooling distance 2 Installation and Operation 3 75 Unit 3 125 250 and 500 Units 3 Electronic Temperature Control with Display 4 Changing Temperature Units 4 Setting the Setpoint 4 Maintenanc...

Page 4: ......

Page 5: ...527 621057528 Chiller 125 1 3 HP R134a 115 Volts 621057531 621057532 Chiller 250 1 2 HP R134a 115 Volts 621057535 621057536 62057537 Chiller 500 1 HP R134a 208 230 Volts WATER COOLED 621057529 6210575...

Page 6: ...35 621057536 621057537 621057538 621057539 621057540 Voltage 115 115 115 208 230 Start up 9 5A 12 8A 13 6A 7 5A Running 7 2A 10 1A 10 9A 5 3A Refrigerant R134a R134a R134a R134a Charge 8 5 oz 10 5 oz...

Page 7: ...l is pumped through the glycol lines Continue to fill the bath to the fill level on the glycol level indicator 8 Replace top cover 9 Inspect for any leaks 125 250 AND 500 UNITS 1 Remove the refrigerat...

Page 8: ...Celsius or Fahrenheit To view and adjust the setpoint use the following method 1 Press the Set button twice to display Setpoint S1 flashing 2 Press the Up or Down button to adjust Setpoint 3 Continue...

Page 9: ...ressor relay relay or capacitor B Inadequate voltage B Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage C Compressor failure C Replace compr...

Page 10: ...conduit as needed F Uninsulated or poorly insulated lines F All lines should be fully insulated from cooler into dispenser Includes glycol lines from power pack into cooler G Thermostat G Adjust temp...

Page 11: ...of sale All loss of sales must be borne by the purchaser Component Part Number 75 125 250 1 pump 250 2 pumps 500 2 pumps 500 3 pumps 500 4 pumps Vertical Pump 620202626 x Gear Pump 620202662 x x x x G...

Page 12: ...IMI Cornelius Inc www cornelius com...

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