Cornelius ENDURO-175 Installation Manual Download Page 7

                               

Ice/Beverage Dispenser Installation Manual 

© 2004-2010, IMI Cornelius Inc.

- 4 -

Publication Number: 620917902INS

INSTALLATION INSTRUCTIONS

IMPORTANT: 

TO THE INSTALLER.

It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with 
protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum 
breaker or other such method as proved effective by test and must comply with all Federal State and local codes, 
Failure to comply could result in serious injury, death or damage to the equipment

Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and 
maintained according to Federal, State, and Local laws.

1.  Locate the dispenser indoors on a level counter top.

A.  LEG OPTION

Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit.
The installer must provide flexibility in the product and utility supply to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.

B.  COUNTER MOUNTING

The ice dispenser must be sealed to the counter. The template drawing (see Figure 2) indicates where
openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline
dimensions on the counter using the template drawings. Cut openings in counter.
Apply a continuous bead of 

NSF International 

(NSF) silastic sealant (Dow 732 or equal) approximately

1/4” inside of the unit outline dimensions and around all openings. Then, position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately.

2.  The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the unit. 

See the MOUNTING TEMPLATE (Figure 2) for locating the required clearance opening in the counter for these 
utility lines.

3.  DRIP TRAY DRAIN ASSEMBLY (see Figure 3): Route the drain tube to an open drain with the end of the tube 

above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dispenser 
to assemble the drain. The completed drain line 

must 

pitch continuously downward and contain no “traps” or 

improper drainage will result.

4.  Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 6 or 7. This

     work should be done by a qualified service person.

NOTE: See applicable Flow Diagram (see Figure 4 or 5) or Decal on the lower front of the unit for the location of 
syrup and water connections.

5.  Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).

!

WARNING:

This unit must be grounded to avoid possible fatal electrical shock or serious injury to the operator. The unit power 
card is equipped with a three- prong plug. If a three-hole (grounded) outlet is not available, use an approved method 
to ground the unit, failure to ground the unit could result in serious injury, death or damage to the equipment.

6.  Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220--240 Volt International 

Units, a 3--wire power cord is provided. An adapter plug for the particular country will need to be provided by the 
Installer.

7.  Maximum and minimum ambient temperature rating for correct operation is 40 to 105dF.

8.  The dispenser is not designed  for a wash down environment and must not be placed in an area where a water 

jet could be used.

9.  The unit has to be placed in a horizontal position.

10.  If the supply cord is damaged, it must be replaced by the manufacturer, it’s service agent or similarly qualified   

persons in order to avoid a hazard.

Summary of Contents for ENDURO-175

Page 1: ...EVERAGE DISPENSER MODEL ENDURO 175 8 VALVE Release Date March 24 2004 Publication Number 620917902INS Revision Date August 3 2010 Revision D Visit the IMI Cornelius web site at www cornelius com for a...

Page 2: ...rvice required by or loss or damage resulting from any of the following occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Pr...

Page 3: ...t Open Or Is Sluggish Agitator Turns 11 ice Dispenses Continuously 11 Slushy Ice Water In Hopper 11 Beverage Does Not Dispense 11 Beverage Too Sweet 11 Beverage Not Sweet Enough 11 Beverage Not Cold U...

Page 4: ...or moderate injury or equipment damage SAFETY TIPS Carefully readandfollowall safety messagesinthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learn...

Page 5: ...will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention...

Page 6: ...n several flavors of post mix beverages BC units include beverage faucets and a cold plate and are designed to be supplied direct from syrup tanks and carbonator with no additional cooling required SP...

Page 7: ...cord are routed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE Figure 2 for locating the required clearance opening in the counter for these utility lines 3 DRIP TRAY DR...

Page 8: ...a specific time i e 2 seconds 3 NOTE water and syrup must be cold before checking the ratios 4 Adjust carbonated water flow to the desired rate such as 90 to 110 ml 3 to 3 75 oz per second Turn the f...

Page 9: ...removing or adjusting restrictor See safety section of this Manual Figure 1 Gate Restrictor Plate ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice espec...

Page 10: ...lation Manual Publication Number 620917902INS 7 2004 2010 IMI Cornelius Inc COMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AR...

Page 11: ...Ice Beverage Dispenser Installation Manual 2004 2010 IMI Cornelius Inc 8 Publication Number 620917902INS Figure 3 Drip Tray Drain Assembly...

Page 12: ...Ice Beverage Dispenser Installation Manual Publication Number 620917902INS 9 2004 2010 IMI Cornelius Inc FAUCETS VIEWED FROM THIS SIDE Figure 4 Flow Diagram Bc Models With Eight Beverage Faucets...

Page 13: ...Ice Beverage Dispenser Installation Manual 2004 2010 IMI Cornelius Inc 10 Publication Number 620917902INS Figure 5 Flow Diagram B Models With Eight Beverage Faucets...

Page 14: ...obable Cause BLOWN FUSE OR CIRCUIT BREAKER A Short circuit in wiring B Defective gate solenoid C Defective agitator motor GATE DOES NOT OPEN AGITATOR DOES NOT TURN A No power B Bent depressor plate do...

Page 15: ...B No CO2 pressure C Empty syrup tank D Kinked tubing E Clogged inner nozzle F Defective PC board G Defective harness from keypad H Defective Flow control I Defective solenoid harness J Defective keyp...

Page 16: ...Ice Beverage Dispenser Installation Manual Publication Number 620917902INS 13 2004 2010 IMI Cornelius Inc Figure 6 Wiring Diagram 120V...

Page 17: ...Ice Beverage Dispenser Installation Manual 2004 2010 IMI Cornelius Inc 14 Publication Number 620917902INS Figure 7 Wiring Schematic 120V...

Page 18: ...Ice Beverage Dispenser Installation Manual Publication Number 620917902INS 15 2004 2010 IMI Cornelius Inc Figure 8 Wiring Diagram 220 240V UNI...

Page 19: ...Ice Beverage Dispenser Installation Manual 2004 2010 IMI Cornelius Inc 16 Publication Number 620917902INS Figure 9 Wiring Schematic 220 240V...

Page 20: ......

Page 21: ...IMI Cornelius Inc www cornelius com...

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