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Ice/Beverage Dispenser Operator s Manual                                                                                 

Publication Number: 92096OPR

- 8 -                                                                         © 2004-2014, Cornelius Inc.

TROUBLESHOOTING

IIM

MP

PO

OR

RT

TA

AN

NT

T: Only qualified personnel should service internal components or electrical wiring.

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains
ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid
in locating the defect.

!

WARNING:

If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then 
relieve the system pressure before proceeding. If repairs are to be made to the CO2system, stopdispensing, shut off 
the CO2 supply, then relieve the system pressure before proceeding. If repairs are to be made to the refrigeration 
system, make sure electrical power is disconnected from the unit

.

Trouble

Probable Cause

BLOWN FUSE OR CIRCUIT BREAKER.

A.  Short circuit in wiring.

B.  Defective gate solenoid.

C.  Defective agitator motor.

GATE DOES NOT OPEN. AGITATOR DOES
NOT TURN.

A. No power.

B. Bent depressor plate (does not actuate switch).

C. Defective dispensing switch

GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.

A.  Defective gate solenoid.

B.  Excessive pressure against gate slide.

C.  Defective rectifier.

ICE DISPENSES CONTINUOUSLY.

A. Stuck or bent depressor plate (does not

     release switch).

B. Defective dispensing switch.

C. Improper switch installation.

SLUSHY ICE. WATER IN HOPPER.

A. Blocked drain

B. Unit not level.

C. Poor ice quality due to water quality or ice  maker     

problems.

D. Improper use of flaked ice.

BEVERAGES DO NOT DISPENSE.

A. No 24 volt power to faucets.

B. No CO2 pressure.

BEVERAGES TOO SWEET.

A. Carbonator not working

B. No CO2 pressure in carbonator.

C. Faucet brix requires adjusting

BEVERAGES NOT SWEET ENOUGH.

A. Empty syrup tank.
B. Faucet brix requires adjusting

BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).

A.  Unit standing with no ice in hopper -- no ice incold 

plate cabinet.

Summary of Contents for ENDURO-150 6 VALVE

Page 1: ...BEVERAGE DISPENSER MODELS ENDURO 150 6 VALVE Release Date February 25 2004 Publication Number 92096OPR Revision Date March 27 2014 Revision D Visit the Cornelius web site at www cornelius com for all...

Page 2: ...occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alter...

Page 3: ...4 Daily Maintenance 4 Weekly Cleaning In Addition To Daily Procedures 4 Cleaning Interior Surfaces Monthly Cleaning 5 Cold Plate Yearly Maintenance 5 Dispensing Valves Daily Cleaning 6 Product Tubing...

Page 4: ......

Page 5: ...ols properly D Do o n no ot tletanyoneoperate theunitwithoutpropertraining This applianceisn no ot tintendedforuse by very young children or infirmpersonswithoutsupervision Y oungchildrenshould besupe...

Page 6: ...g in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention M MU US ST T be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink...

Page 7: ...large chunks of ice which jam up inside the hopper will cause failure if the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube s...

Page 8: ...clean water and allow to air dry 2 Wipe down the exterior of the unit with warm soapy water rinse with clean water and allow to air dry 3 Remove valve nozzles and diffusers and wash in warm soapy wate...

Page 9: ...o air dry 5 Remove merchandiser and ice chute cover from unit 6 With a nylon bristle brush or sponge clean the inside of the ice chute gasket and cover with soap solution and rinse thoroughly to remov...

Page 10: ...different product tube each time until all tubes are filled with the sanitiz ing solution 11 Remove the nozzle and syrup diffuser and clean them in a mild soap solution Rinse with clean water and rea...

Page 11: ...d or property damage always secure the CO2 cylinder with a safety chain to prevent it from falling over Should the valve become accidently damaged or broken off a CO2 regulator can cause serious perso...

Page 12: ...Probable Cause BLOWN FUSE OR CIRCUIT BREAKER A Short circuit in wiring B Defective gate solenoid C Defective agitator motor GATE DOES NOT OPEN AGITATOR DOES NOT TURN A No power B Bent depressor plate...

Page 13: ...CO2 pressure C Empty syrup tank D Kinked tubing E Clogged inner nozzle F Defective PC board G Defective harness from keypad H Defective Flow control I Defective solenoid harness J Defective keypad FLA...

Page 14: ...Ice Beverage Dispenser Operator s Manual Publication Number 92096OPR 10 2004 2014 Cornelius Inc...

Page 15: ......

Page 16: ...Cornelius Inc www cornelius com...

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