Cornelius DF250 Installation Manual Download Page 8

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620919541

INSTALL FOR

NON–CARB AS

REQUIRED

CHECK

VALVE

OPTIONAL FOR

DIET DRINKS

OR ROOT BEER

SYRUP TANKS

15–50 PSIG

PRESSURE

REGULATORS

COLD PLATE

CARBONATOR

FILTER

OPTIONAL

PRESSURE

REGULATOR

CO2

CYLINDER

FAUCETS

POTABLE

WATER

SUPPLY

COLDPLATE

INLET

CONNECTIONS

AUCETS VIEWED FROM FRONT OF UNIT

ITEMS INSIDE BROKEN LINE INCLUDED WITH UNIT

5–15

PSIG

NON–CARB WATER

CARB WATER

CO2

NOTE: Refer to plumbing schematic located behind
lower splash panel.

WATER

FIGURE 4. FLOW DIAGRAM (BEVERAGE VALVE MANIFOLD R TO L 3.1.2.2)

Summary of Contents for DF250

Page 1: ...as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes PRINTED IN U S A IMI CORNELIUS INC 2001 IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS IL 60139 2268 Telephone 800 551 4423 Facsimile 800 519 4423 Part No 620919541 Revised July 2001 Revision...

Page 2: ...CE DISPENSED FROM ICE PORTION CONTROLLER 11 NO ICE DISPENSED FROM ICE PORTION CONTROLLER CONTINUED 12 NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH 12 ICE DISPENSING DURING AUTOMATIC AGITATION 12 WARRANTY 13 LIST OF FIGURES Page FIGURE 1 PARTS IDENTIFICATION 1 FIGURE 2 DRIP TRAY DRAIN ASSEMBLY 4 FIGURE 3 MOUNTING TEMPLATE 5 FIGURE 4 FLOW DIAGRAM BEVERAGE VALVE MANIFOLD R TO L 3 1 2 2...

Page 3: ...DER BEVERAGE FAUCET ON OFF SWITCH ICE PORTION CONTROL MODULE MANUAL AUTO ICE TOGGLE SWITCH MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH DRIP TRAY CUP REST LOWER ACCESS PANEL BEVERAGE FAUCETS 8 ICE AGITATOR RETAINER ICE BIN COVER FIGURE 1 PARTS IDENTIFICATION ...

Page 4: ... not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube sized pieces before filling into the dispenser hopper DESCRIPTION The DURAFLEX series of ice dispensers solves your ice and beverage service needs in a sanitary...

Page 5: ...pleted drain line must pitch continuously downward and contain no traps or improper drainage will result NOTE This equipment must be installed with adequate backflow protection to comply with federal state and local codes 4 Connect the beverage system product tubes as indicated in the Flow Diagram This work should be done by a qualified Service Person Any non carbonated water tubing must be connec...

Page 6: ...0919541 DRAIN LINE 1 IN I D PLASTIC TUBING 6 FT WITH INSULATION SOLVENT BOND HOSE CLAMP BARB ADAPTER 1 BARB X 3 4 MPT COUPLING 3 4 SOCKET X 3 4 FPT DRIP TRAY DRAIN FITTING FIGURE 2 DRIP TRAY DRAIN ASSEMBLY ...

Page 7: ...16 30 11 16 21 1 4 23 1 16 RECOMMENDED COUNTER OPENING SIZE 9 00 X 12 00 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA REMOVABLE DRIP TRAY TO FRONT OF DRIP TRAY ON COUNTERTOP TO FRONT TOP OF DRIP TRAY Z STYLE 9 3 1 2 FIGURE 3 MOUNTING TEMPLATE ...

Page 8: ... REGULATOR CO2 CYLINDER FAUCETS POTABLE WATER SUPPLY COLDPLATE INLET CONNECTIONS FAUCETS VIEWED FROM FRONT OF UNIT ITEMS INSIDE BROKEN LINE INCLUDED WITH UNIT 5 15 PSIG NON CARB WATER CARB WATER CARB WATER CO2 NOTE Refer to plumbing schematic located behind lower splash panel WATER WATER WATER WATER WATER WATER WATER WATER FIGURE 4 FLOW DIAGRAM BEVERAGE VALVE MANIFOLD R TO L 3 1 2 2 ...

Page 9: ...CTING SPRING EXTENDED PNEUMATIC GATE SOLENOID VALVE 3 WAY NORMALLY CLOSED FILTER REGULATOR FACTORY SET OUTLET PRESSURE TO 32 36 PSIG MANUAL OVERIDE SOLENOID VALVE 3 WAY NORMALLY CLOSED CO2 SUPPLY 50 PSIG MAX FIGURE 5 FLOW DIAGRAM PNEUMATIC ICE GATE ...

Page 10: ... WHT TRANSFORMER BLK WHT VIO BLK RED GRN BLU ORN GRN YEL BLK BRN BLU RED BLK 1 2 3 4 5 6 7 8 9 WHT ORN RED YEL ORN BLK YEL COM NO BLK WHT RED TO EBOX GROUND SCREW BLU BRN GRN YEL 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 BLU ORN RED YEL YEL BLK LINE LOAD BEVERAGE VALVE BLK WHT YEL BLK YEL ORN BLK INCOMING POWER BLK BLK WHT WHT YEL BLK YEL RED BLK GRN YEL GRN YEL TO GUSSET HINGE GROUND TERMINAL YEL L...

Page 11: ... OFF SWITCH 24VAC AGITATOR RELAY PORTION CONTROLLER TOUCH PANEL TOUCH PANEL BEV VAL 4 24VAC PNEUMATIC ICE GATE SOLENOID VALVE L N BEVERAGE TRANSFORMER 3 AGITATOR MOTOR HEATER 1 3 S R AGITATOR MOTOR O L MOTOR START RELAY START CAPACITOR 2 4 2 MANUAL OVERIDE SOLENOID VALVE 24VAC BEVERAGE TRANSFORMER 24VAC BEV VAL BEV VAL BEV VAL BEV VAL BEV VAL BEV VAL BEV VAL ...

Page 12: ...10 620919541 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 13: ...y due to water quality or ice maker problems C Install water filter system For Icemaker problems consult icemaker manual D Improper use of flaked ice D Replaced flaked ice with cube style ice see page 2 Unit Description BEVERAGES DO NOT DISPENSE A No 24 volt power to faucets A Check that beverage switch is on Check 24V transformers B No CO2 pressure B Check CO2 regulator Check CO2 tank pressure BE...

Page 14: ...re should be connected to terminal no 3 of relay coil M Replace relay N Replace defective component NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH A Manual Auto toggle switch in Auto position B Insufficient or no CO2 supply to dispenser A Move toggle switch to Manual position B Restore CO2 supply to dispenser C Defective 24V transformer D Defective manual override solenoid valve E Def...

Page 15: ...AX 55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D 4018 LANGENFELD WEST GERMANY D 49 2173 7930 D FAX 49 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS G...

Page 16: ...One Cornelius Place Anoka Minnesota 55303 6234 763 421 6120 800 238 3600 Corporate Headquarters IMI CORNELIUS INC ...

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