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Locate the cooler within 2 metre’s of an earthed, switched, 13 Amp, 230V 50Hz socket 

which is accessible for isolation of the equipment. The socket must be installed to comply 
with current IEE regulations.  

 

Site the cooler on a firm level surface, protect from physical damage and do not place 
items on top of, or underneath the cooler. 

 

Clear space must be provided above the unit. Allow 50mm clearance around the unit to 
aid air circulation and keep the front of the unit clear to allow an unimpeded air supply to 

enter the cooler.  

 

Air vents should never become obstructed or blocked. 

 

Access should be possible to the front panel for ease of service. 

 

Do not stand on this unit. 

 

 
Installation 

General 

WARNING - The appliance must be earthed. 

 

 

If not already fitted, fit the appropriate electrical plug to the service cord. The fuse rating 
is stated on the rating plate. 

 

With the unit unpacked and in position, remove all coil caps, but do not connect to an 
electrical supply at this stage. 

 

Filling the product water bath. 

 

Do not use de-ionised water or add any substance to the water (unless approved by 
Cornelius). 

 

Do not leave hose pipes unattended whilst filling the product water bath as the unit may 
become flooded. 

 

Open the filler / inspection hatch on the lid of the cooler. 

 

Fill with cool clean water until liquid starts to flow from the overflow 

 

Stop filling and close the filler / inspection hatch on the lid of the cooler 

 

The overflow is a 15mm connection.  A fitting or pipe can be pushed directly into this to 
direct the condensate water to drain 

 
Discharge unit (water cooled models) 

The discharge cooler should be mounted on an exterior wall, not south facing, and provide 

access for pipes and electrical cable to the base unit (maximum 50m). If no exterior wall is 

available then mount inside on a wall in a cool room with plenty of fresh air ventilation. Avoid 

warm areas (i.e. cupboards or small storerooms). Secure the discharge cooler to the chosen 

location and fix (follow instruction guidance from the discharge cooler).  
 

Using a minimum 1.5mm

2

 two core cable, connect the Discharge Cooler to the remote W/C 

cooler. Connect the two core cable to the quick fit terminal block, this is located at the rear of the 

W/C cooler (Note: This is a nominal 24V 50Hz supply). 

 

Complete the glycol circuit by connecting the pipe work between the remote W/C cooler and the 
discharge cooler utilizing 15mm Service Valves.  

 

WARNING - As the glycol lines will circulate a warm glycol mix it is important for safety reasons 

that suitable tubing is used. Consult a specialist tubing manufacturer or contact Cornelius. 

 

 
WARNING - PVC tubing, whether braided or not, is not suitable for this application. 

 

 

Summary of Contents for 06 1 3601 Series

Page 1: ...Model Number Range 06 1 3601XX 06 1 3602XX Applies to Index remote cooler range Index21 AC Air cooled models with part code commencing 06 1 3601XX Index21 WC Water cooled models with part code commenc...

Page 2: ...Contents Section Content 1 Introduction 2 Installation Instructions 3 Service Maintenance instructions 4 Fault Finding 5 Product Photos 6 Data Sheets 7 Parts Lists and exploded views 8 Wiring Diagrams...

Page 3: ...educed life costs The Index is built to BDA standards ensuring that the lid is interchangeable there is simple exchange of serviceable parts and standard cassette product coils Index also has a small...

Page 4: ...in 2m of unit INDEX 21 AC air cooled Outside a chilled cellar close to beer storage Ambient temperature 10 to 43 C INDEX 21 WC water cooled Base unit inside chilled cellar Ambient temperature o Base u...

Page 5: ...NG Indicates an immediate hazardous situation which if not avoided COULD result in serious injury death or equipment damage CAUTION Indicates an immediate hazardous situation which if not avoided MAY...

Page 6: ...n hatch on the lid of the cooler Fill with cool clean water until liquid starts to flow from the overflow Stop filling and close the filler inspection hatch on the lid of the cooler The overflow is a...

Page 7: ...cient glycol water mixture is available for filling the coolant bottle and topping up during priming before switching the remote W C cooler on You will need to prepare 4 litres of glycol water mix to...

Page 8: ...roduct coils of the remote cooler Utilize 3 8 push fit connectors Note All lines to be well insulated to the requirements of the system Operation Once connected to the mains electrical supply allow ti...

Page 9: ...evel If the cooler becomes noisy makes a gurgling sound this is due to a low product bath water level and will result in reduced cooling capacity To remedy this follow the instructions for Filling the...

Page 10: ...er level in the water bath is up to the overflow Check that the Discharge Unit fan is working and that there are no obstructions or blockages of the air vents Check and clean the heat exchanger fins o...

Page 11: ...s c Always isolate electrical supply before undertaking repairs No Compressor doesn t start hums and trips on overload Yes a Start capacitor shorted or blown b Start relay will not close or is burned...

Page 12: ...d recharge e Leave for an hour If ice bank still does not reform check specification against location f Refill with 30 Glycol 70 Water g Replace h Ensure all valves are open Check lines are not kinked...

Page 13: ...5 Product Photos Index21 AC Heat Dump Exchange Unit Index21 WC...

Page 14: ...l Mains supply 230v 1ph 50Hz Run current 5 0 amps Start current 31 amps Fuse 10 amps Supply 2m mains cable 3 pin UK Style plug Refrigeration Compressor 21cc Compressor starting torque High starting to...

Page 15: ...Length Max Qty Short 3 8m 12 Long 5 4m 12 Super Long 8 0m 8 Material 316 stainless steel Compliance to Standards and Legislation All coolers comply with Brewers Society Code of Practice for Electrica...

Page 16: ...tart current 31 0 amps Fuse 10 amps Supply 2m mains cable 3 pin UK Style plug Min 1 5mm2 minimum cable from base unit supplied by Installer Refrigeration Compressor 21cc Compressor starting torque Hig...

Page 17: ...upled drive max lift min flow 15m Product Coils Length Max Qty Short 3 8m 12 Long 5 4m 12 Super Long 8 0m 8 Material 316 stainless steel Other Controls Refrigeration system cut out Manual reset Compli...

Page 18: ...t capacitor danfoss 8 06 0 274007 Fan motor mod d 9 06 0 361107 Fan motor bracket 9a 220104050 Fan cowl moulded see alternative view below 10 44 0000 058 Fan blade 11 58 1174 007 Icebank thermostat me...

Page 19: ...Exploded View Index21 AC Model 06 1 3601XX 1 2 4 6 7 8 11 3 5 10 12 14 15 16 17 9 13...

Page 20: ...0440 429 Transformer 9a 58 0420 610 Glycol pump totton 9b 58 0420 570 Glycol pump marchmay 10 58 0446 198 24v connector 11 58 1174 007 Icebank thermostat mechanical 12 58 0475 214 Lifting handle lid...

Page 21: ...Exploded View Idex21 WC Model 06 1 3602XX 3 20 1 15 17 12 4 10 6 8 9 11 13 19 2 7 14 5 16 18...

Page 22: ...8 Wiring Diagram Index21 AC Model 06 1 3601XX...

Page 23: ...Index21 WC...

Page 24: ......

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