Corken ZV200 Installation, Operation & Maintenance Manual Download Page 4

Applicable Notices for ATEX 
2014/34/EU Conformity

Product Type:

Corken Liquid Transfer Bypass Valves

Model Covered: 

ZV200

Intended Application:

The bypass valve models covered by this manual conform to 
the European Union ATEX 2014/34/EU Directive for explosive 
gas atmospheres and transfer of liquefied gases such as 
Liquefied Petroleum Gas, anhydrous ammonia, freons, etc.

Possible Misuse Warning:

The designated bypass valve models must only be 
installed in systems designed for its intended use, similar 
to the examples presented in this manual.

ATEX Classification:

Group II; Category 2; G; Temperature Class T4 – T5

These products are classified under the ATEX directive 
as Equipment – Group II – Category 2 – equipment is 
intended for use in areas where explosive atmospheres 
caused by gases or vapors (G) may be present. The 
surface Temperature Class rating is a range between T4 
275°F (135°C) and T5 212°F (100°C).

Nameplate:

Training Instructions:

Instructions for the safe application and use of this product 
are provided in this manual. Read this manual completely 
prior to installation and use of this product. Only qualified 
and properly trained personnel should be allowed to install, 
operate, and maintain this equipment.

Mechanical Ignition Sources:

The bypass valve is installed as part of an assembly including 
the pump and the entire system must be grounded to prevent 
possible electrostatic discharge. Installation and adjustment 
guidelines are provided in this manual and are to be followed 
for the proper operation and performance of the valve.

Sound Levels:

These products are reactionary devices used in pumping 
systems. Sound levels are highly dependent upon the 
application, product being pumped, and installation. When 
operating in the system the valves should have a noise 
level no higher than 80 dBA.

Piping Forces and Moments:

Maximum Allowable Nozzle Forces and Moments
Note: Piping systems should be designed according to 
standard engineering practice and applicable national 
and local codes. NO piping induced forces or moments 
are recommended for Corken ZV200 bypass valves.

X—Horizontal (perpendicular to valve discharge port)
Y—Vertical
Z—Horizontal (parallel to valve discharge port)

Fx = Fy = Fz = 42 lb (19 kg)
Mx = My = Mz = 70 ft•lb (10 kg•m)

Notice!

Corken bypass valves should only be installed in LPG 
& NH

3

 systems that have been designed by qualified 

engineering personnel and operated and maintained 
by qualified technicians. The system must conform to 
all applicable local and national regulations and safety 
standards (specifically, LPG systems 

must conform to 

NFPA 58). This manual 

must be kept with the bypass 

valves and be reviewed 

before installing, operating or 

performing any maintenance work.

Warning!

Do not attempt to open the pump or bypass valve until you 
have bled off the pressure. High pressure in the system 
can cause personal injury and/or property damage. 
Please note: if the system contains a meter, the differential 
valve will keep liquid under pressure in the pump, meter 
and piping even after the hose has been emptied.

File number

ATEX

directive

Explosion

protection

ATEX Directive

2014/34/EU marking

Equipment classified

as Group II—Catagory 2

Explosion gas

atmosphere high level

Surface temperature

range T4

(135°C) 275°F

4

Summary of Contents for ZV200

Page 1: ...rained and qualified personnel 3 Maintenance use and installation of Corken products must comply with Corken instructions applicable laws and safety standards such as NFPAPamphlet 58 for LP Gas andANS...

Page 2: ...mited warranty and the purchaser must look to the original manufacturer s warranty if any This limited warranty is void if the CORKEN product has been altered or repaired without the consent of CORKEN...

Page 3: ...VE 5 INSTALLATION OF THE ZV200 EXTERNAL AUTOMATIC BYPASS VALVE 5 Operation of the ZV200 External Automatic Bypass Valve 5 APPENDICES A Model Number Identification Code and Available Options 8 B Specif...

Page 4: ...erformance of the valve Sound Levels These products are reactionary devices used in pumping systems Sound levels are highly dependent upon the application product being pumped and installation When op...

Page 5: ...in this manual Cold Temperature Operation Impact strength is reduced at temperatures below 20 F 28 9 C Use extreme caution when working on the external bypass valve and prevent tools and other objects...

Page 6: ...tion Keeping the manual or hand operated bypass valve closed ensures the external automatic bypass valve operates in a normal capacity 2 Annual inspection and testing of the internal relief valve if a...

Page 7: ...stallations follow the guidelines provided by Underwriter s Laboratories Inc and NFPA Pamphlet 58 Notice 1 If the external automatic bypass valve is sized and set correctly a manual or hand operated b...

Page 8: ...1 Charge option D Inlet Flanges 1 25 NPT No charge option A 1 50 NPT No charge option C 2 00 NPT Standard E 2 50 NPT No charge option J 1 25 Slip on weld Charge option B 1 50 Slip on weld Charge optio...

Page 9: ...t Standard Material Optional Material Adjustment nut cap ASTM A536 65 45 12 Adjusting screw Steel Valve body Ductile iron ASTM 536 60 40 18 Valve cap Ductile iron ASTM 536 60 40 18 Gasket 1010 hot rol...

Page 10: ...ine Dimensions for Model ZV200 8 52 21 60 2 38 6 00 2 75 6 99 1 04 2 63 1 04 2 63 5 16 13 09 4 06 10 32 Discharge 2 NPT Inlet 2 NPT 1 4 pipe plug Flush plug 1 16 x 27 NPT All dimensions are in inches...

Page 11: ...10 5509 Relief valve 2 1 5511 Valve spring 91 125 psi 1 Ref No Part No Description Qty 11 7001 050NC175A Hex head bolt 8 12 5363 1 25 Flange 1 25 NPT 2 5363 1 5 Flange 1 5 NPT 2 5363 2 Flange 2 NPT 2...

Page 12: ...move any desiccant packets 5 Refer to pages 5 7 Problem Cause Solution Low capacity Valve set too low Note After all potential causes from the pump and system have been investigated Adjust valve as de...

Page 13: ...13...

Page 14: ...14...

Page 15: ...15...

Page 16: ...INC A Unit of IDEX Corporation 9201 North I 35 Service Road Oklahoma City OK 73131 Phone 405 946 5576 Fax 405 948 7343 Visit our website at http www corken com or e mail us at cocsalesdept idexcorp co...

Reviews: