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Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL 
installation instructions. The Owner’s Manual describes equipment setup and instructs 
members on how to use correctly and safely.

Read all warnings posted on the machine.

Health related injuries may result from incorrect or excessive use of exercise equipment. 
Core Health & Fitness strongly recommends you to encourage your members to discuss their 
health program or fitness regimen with a health care professional, especially if you or they 
have not exercised for several years, are over 35, or have known health conditions.

WARNING!

IMPORTANT SAFETY INSTRUCTIONS

 DANGER - to reduce the risk of electrical 

shock:
1. 

Always unplug the machine from the electrical 
 outlet before cleaning or servicing.

2. 

This product is factory-equipped with a specific 
DC Power Supply to permit connection to the 
proper electric circuit. Make sure that the product 
is connected to a dedicated power line having an 
outlet with the same configuration as that of the 
plug.

3. 

Improper connection of the equipment-grounding  
conductor can result in a risk of electric shock. 
Check with a qualified electrician or serviceman 
if you are in doubt as to whether the product 
is properly grounded. Do not modify the plug 
provided with the  product. NO adapter should 
be used with this  product. If the product must 
be reconnected for use on a different type of 
electric circuit, the reconnection should be made 
by qualified service personnel in order to avoid a 
hazard.

4. 

This machine is not intended to be serviced by 
the end user, refer servicing to qualified personnel 
only.

5. 

If the power supply cord is damaged, it must be 
replaced by the manufacturer, its service agent, 
or similarly qualified persons in order to avoid 
hazard.

6. 

Keep the cord away from heated surfaces. 
Unplug power cord when the machine is 
unattended and before performing any 
preventative maintenance such as cleaning or 
replacing a worn part.

7. 

Do not operate unit in damp or wet locations.

 WARNING - to reduce the risk of injury to 

person:

24 in (0.6 m)

24 in (0.6 m)

Fig. 1

 Required Clearance

1. 

Assemble and operate the machine on a solid 
level surface. Position the machine with a 
minimum of 24 inches (0.6 meters) of clearance 
on each side to allow for ease of mounting and 
dismounting. Allow for 24 inches (0.6 meters) of 
clearance behind the machine. Leave a minimum 
of 19.7 inches (0.5 meters) between two adjacent 
units. These dimensions are the recommended 
minimum distances.  
 
The actual area for access and passage shall be 
the responsibility of the facility and should take 
into account this training envelope, Americans 
with Disabilities Act Accessibility Guidelines 
(ADAAG) requirements and any required local 
codes or regulations (www.access-board.gov/
ada).

Summary of Contents for Star Trac 4-CT

Page 1: ...ASSEMBLY MANUAL CORE HEALTH FITNESS 4 CT Crosstrainer...

Page 2: ...Page 1 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 2 PRODUCT SPECIFICATIONS 4 PART IDENTIFICATION 6 ASSEMBLY 7 10 LCD CONSOLE 12 10 TOUCHSCREEN CONSOLE 13 SUPPORT SERVICE 14...

Page 3: ...h the product NO adapter should be used with this product If the product must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service person...

Page 4: ...is damaged in any manner Keep all air openings free from dirt or any material that would block the flow of air to the motor 9 The safety and integrity of this machine can only be maintained when the e...

Page 5: ...15 OpenHub Embedded Console shown SKU 9 4080 Desc 4 CT Crosstrainer Unit Weight Width Length Height Max User Weight 273 lbs 124 kg 30 in 76 cm 76 in 193 cm 72 in 182 cm 0 450 lbs 0 204 kg PRODUCT SPE...

Page 6: ...Page 5 Other Consoles Fig 3 10 Touchscreen Console Fig 4 LCD Console...

Page 7: ...CT Features 10 non touchscreen shown PART IDENTIFICATION Part Part Part A Console E Shroud I Step B Heart Rate Grips F Flywheel J Frame C Mast G Foot Platform Guard K Transport Wheel D Movable Handleb...

Page 8: ...0 touchscreen or LCD console For 15 Embedded please see the console manual 620 8816 for additional wiring and configuration information Required Tools Metric Socket Set Metric Allen Key Set Torque Wre...

Page 9: ...cap screw 730 0889 and M8 counter bore washer 718 5693 Fig 7 5 Use a 4mm allen key to secure the M8 x 40mm set screw 740 4593 into the mast Fig 8 6 Use a 15mm socket to secure the left side handlebar...

Page 10: ...40 9358 XX Fig 10 9 Use a short or 90 degree 2 phillips screwdriver to secure the right side tie rod shrouds 740 9553 XX 740 9554 XX to the joint where the tie rod and handlebar meet using three 3 pie...

Page 11: ...nto place on the mast then install the back console shroud 701 0344 XX Fig 13 14 Use a 2 phillips screwdriver to attach the back shroud of the console to the console mount using eight 8 of the 8 18 x...

Page 12: ...wiring path from the board to the rear console jacks B A D Green White C Red Black Fig 16 Wiring from Neck of Unit A D B C E F Fig 17 Console Connections TR Frame Shown 17 Use a 2 phillips screwdriver...

Page 13: ...t is stable 19 Use a 19mm open ended wrench to tighten the lock nut to ensure the leveling feet are locked into position Fig 19 20 Install Console For 10 touchscreen skip ahead to page 13 10 LCD CONSO...

Page 14: ...to highlight 4CT then press to confirm the selection Fig 22 10 TOUCHSCREEN CONSOLE a Touch the top left corner then the center and then the top left corner again The Service Menu will display b Tap M...

Page 15: ...runs like new with a Core Advantage Preventative Maintenance or Extended Warranty Package Contact your service manager for more information servicecontracts corehandf com To request access visit SUPPO...

Page 16: ...ed Star Trac the Star Trac logo and StairMaster are registered trademarks of Core Health Fitness LLC Schwinn and Nautilus are registered trademarks of Nautilus Inc used under license to Core Health Fi...

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