Cooper VCR Series Maintenance Instructions Manual Download Page 5

S260-20-9

5

Table 1
Electrical Ratings

Table 2
Load Switching Ratings

Table 3
Short-Time Current Ratings

Table 4
Actuator Operating Data

CAUTION: 

Never use

volatile solutions, detergents,

or water-soluble cleaners.

!

RATINGS AND SPECIFICATIONS

Rated maximum voltage (kv rms)

15.5

Nominal system voltage (kv rms)

2.4-14.4

Rated impulse withstand voltage

(BIL) (kv cress)

110

60-Hz insulation level withstand (kv rms)

Dry, 1 minute

50

Wet, 10 seconds

45

Rated continuous current (amps)

400

Rated

Switch

Power

Current

Type

Application

Factor

(amps)

VR

Capacitive current
switching

300

7.2 kv

14.4 kv

Inductive load

75-100

400

200

switching

50-75

200

100

10-50

100

50

VCR

Capacitive current
switching*

400

VLR

Inductive load
switching

10-100

400

Rated momentary asymmetrical current (amps)

20,000

Rated 1/2-second symmetrical current (amps)

13,500

Rated 1-second symmetrical current (amps)

10,000

Rated 4-second symmetrical current (amps)

6,000

Rated asymmetrical making current (amps)

20,000

Closing motor:
Nominal operating voltage (vac)

120

operating voltage range (vac)

95-130

Inrush current (amps)

6

Stead-state current (amps)

3

Running time (see)

10

Trip coil current at 120 vac (amps)

5

MAINTENANCE

Frequency of Maintenance

Because these switches are applied
under widely varying operating and cli-
matic conditions, maintenance intervals
are best determined by the user based
on actual operating experience. Cooper
Power Systems recommends the switch
be inspected and serviced yearly until
experience indicates a more advanta-
geous schedule. In no case should the
service interval extend beyond 1200
operations.

Periodic Maintenance
Inspection

Each periodic maintenance inspection
should include at least the following:

1. By-pass and remove the switch from

service.

2. Inspect external components.

A. Clean the bushings and inspect

for chips, cracks and breaks.
Replace as necessar y. (See
page 7 for procedure.)

B. Check for paint scratches and

other mechanical damage. Paint
to inhibit corrosion.

3. Perform a dielectric withstand test to

determine the insulation level. (See
page 6 for procedure.)

4. Loosen the head bolts and remove

the mechanism from the tank. Be
careful not to damage the gasket, if
the tank and head must be pried
apart to break the seal.

5. Allow the oil to drain off the mech-

anism.

6. Clean the internal components.

A. Remove all traces of carbon by

wiping with a clean, lint-free
cloth.

B. Flush the internal components

with clean transformer oil.

7. Check the moving and stationary

contacts.
A. Slight pitting and discoloration can

be dressed with crocus cloth or a
fine-tooth file.

B. Replace 

both the moving and sta-

tionar y contacts if they are
severely eroded. (See page 7 for
procedures.)

NOTE: The contacts should be
replaced before erosion of the load-
current transfer surfaces impairs their
effectiveness.

8. Manually close and trip the switch

several times to check that all com-
ponents perform properly. (See page
6 for manual closing procedure.)

9. Inspect the tank wall liners. Soft or

spongy areas indicate that water has

Summary of Contents for VCR Series

Page 1: ...eral Description 1 Description of Operation 3 Standard Actuator 3 Quick Close Actuator 4 Ratings and Specifications 5 Maintenance 5 Frequency of Maintenance 5 Periodic Maintenance Inspection 5 Operati...

Page 2: ...nfiguration and are dif ferentiated by their contact assemblies The Type VCR switch utilizes a set of wedge shaped moving contacts for arc ing and a set of bayonet type contacts for load carrying In a...

Page 3: ...e operating principles With the contacts closed Figure 6 the opening spring is held extended by a rigidly latched toggle mechanism When the opening circuit is energized the trip solenoid breaks the la...

Page 4: ...ng motor is energized and drives the crank arm to extend the tog gle until it latches and extends both the opening and closing springs The clos ing mechanism is latched in the pre loaded position by t...

Page 5: ...s recommends the switch be inspected and serviced yearly until experience indicates a more advanta geous schedule In no case should the service interval extend beyond 1200 operations Periodic Maintena...

Page 6: ...cross terminals 3 and G to energize the trip solenoid MANUAL OPERATION A crank is included in the bottom of the actuator cabinet for closing the switch manually To Close Switch STANDARD ACTUATOR Apply...

Page 7: ...contact structure to the lower end of the bushing rod 2 Remove the three hex head cap screws and clamps that secure the bushing to the head and lift out the complete bushing assembly 3 Remove and disc...

Page 8: ...The head assembly can be supported on its bush ings TYPE VR AND VCR SWITCHES If it has been determined that the con tacts must be replaced refer to Figures 15 or 16 as appropriate and proceed as foll...

Page 9: ...fter contact alignment has been completed D Reconnect the contact rod to the operating link with the link pin secure the pin with a C ring E With the switch mechanism in the open position the top edge...

Page 10: ...stop nuts securely D Unhook the closing spring from the drive stud on the front of the actuator mechanism Install the manual closing crank and crank clockwise untiI the drive stud reaches 7 o clock p...

Page 11: ...lated with strips of thin insulating material B The separating force on a new set of contacts is generally greater than 7 5 lb Therefore the adjust ment of new contacts will be in the direction of red...

Page 12: ...19 Adjust the nuts on the bushing rod to move the contact housing up or down as required B With a sailboat alignment fixture spanning the machined surfaces of the head casting check the axial squaren...

Page 13: ...nd reattach the closing spring 8 ManualIy operate the switch a few times to observe contact alignment and clearances to verify that all parts have been properly secured Actuator Mechanism Normally lit...

Page 14: ...ting plate to the speed reducer frame and lift out the mounting plate as shown in Figure 35 3 To replace the solenoid assembly first remove the retaining ring attaching the plunger link to the tog gle...

Page 15: ...motor simply disconnect the motor leads and remove the attach ing hardware Make sure the drive gear on the motor shaft meshes correctly with its mating reduction gear when installing the new motor Bel...

Page 16: ...peed reducer in actua tor housing Moderately tighten hex head screws Be sure latch lever is positioned behind stop lever roll pin as shown in Figure 36 10 Lift trip lever and insert toggle pin to secu...

Page 17: ...te Y Zinc chromate Z Electro zinc bronze irridite A hardware kit Catalog No KA849R1 contains an assortment of roll pins cotter pins retaining rings stop nuts etc common hardware parts used in Cooper P...

Page 18: ...Figure 39 Tank and head assembly parts 18...

Page 19: ...3 x 1 1 4 stl K730101150125Q 2 16 Split lockwasher med 1 2 stl K900801050000Z 2 17 Lifting lug KP456H1 2 Qty Item Catalog Per No Description Number Assy 18 Head casting includes operating shaft bushin...

Page 20: ...250000M 2 5 Pin KP31 24A18 1 6 Contact rod assembly KA200VR 1 Stationary contact assembly complete includes items 7 through 11 KA199VR1 1 Qty Item Catalog Per No Description Number Assy 7 Contact hous...

Page 21: ...00A 4 23 Machine screw rd hd 8 32 x 7 16 stl K721501108043A 4 24 Resistor 3 2 ohms Cutler Hammer G3AL320 K999904250136A 2 Qty Item Catalog Per No Description Number Assy 1 Hex jam nut light 5 8 18 bra...

Page 22: ...Figure 42 Type VLR contact assembly parts 22...

Page 23: ...P1505R 1 16 Plain washer 5 8 SAE steel K900201031000A 4 17 Stop nut KP2020A4 1 18 Roll pin 1 8 x 13 16 K970801125081M 1 Qty Item Catalog Per No Description Number Assy 1 Hex jam nut light 5 8 18 brass...

Page 24: ...Figure 43 Actuator mechanism parts 24...

Page 25: ...1 93 Capscrew hex hd 3 8 16 x 1 stl K730101137100Q 4 94 Split lockwasher med 3 8 stl K900801037000Z 4 Qty Item Catalog Per No Description Number Assy 1 Cover KP129VR 1 2 Cover gasket KP2084A1 1 3 Pla...

Page 26: ...9 Hex nut 8 32 stl K881001132008Z 2 10 Plain washer No 8S brass K900525014031A 1 11 Latch assembly KA72VR 1 12 Pin KP185VR 1 Qty Item Catalog Per No Description Number Assy 13 Bracket KP186VR 1 14 Cam...

Page 27: ......

Page 28: ...KBP 11 83 P O Box 2850 Pittsburgh PA 15230 1989 Cooper Industries Inc...

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