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Service Information

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Printed in U.S.A.

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Contents

General

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1

 Parts 

Supplied

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1

 

Tools Required

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Product Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information

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2

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 3

GENERAL

The purpose of this replacement kit is to provide the parts 
and installation instructions for replacing the PI Drive Face 
Gear on a QD3 Quik Drive Tap Changer.

PARTS SUPPLIED

Item

Part Number

Description

Qty

1

2240787B11

TC-LTC P.I. Drive Face Gear

1

2

0800073184Z

Retainer Ring

1

TOOLS REQUIRED

Description

Qty

Standard Narrow Blade Screw Drive

1

Needle Nose Pliers

1

Standard Wireman Pliers

1

PRODUCT INFORMATION

Introduction

The QD3/T350 TC-LTC P.l. Drive Face Gear Kit and 
installation instructions give customers the ability and 
quidance to replace the P.I. Face Gear in case any wear 
or damage would prevent the tap changer from operating 
properly.

Read This Manual First

Read and understand the contents of this manual and 
follow all locally approved procedures and safety practices 
before installing or operating this equipment.

Additional Information

These instructions cannot cover all details or variations 
in the equipment, procedures, or process described nor 
provide directions for meeting every possible contingency 
during installation, operation, or maintenance. For 
additional information, contact your representative.

Acceptance and Initial Inspection

Each kit is in good condition when accepted by the 
carrier for shipment. Upon receipt, inspect the shipping 
container for signs of damage. Unpack the kit and inspect 
it thoroughly for damage incurred during shipment. If 
damage is discovered, file a claim with the carrier 
immediately.

Handling and Storage

Be careful during handling and storage of the kit to 
minimize the possibility of damage. If the kit is to be stored 
for any length of time prior to installation, provide a clean, 
dry storage area.

Standards

ISO 9001:2000 Certified Quality Management System

Voltage Regulators

QD3/T350 TC-LTC P.I. Drive Face Gear Kit-
Kit Number 5740787B11

S225-50-45

May  2007 • New Issue

Figures 1 and 2.
Kit Parts.

Item 1

Item 2

Summary of Contents for S225-50-45

Page 1: ...approved procedures and safety practices before installing or operating this equipment Additional Information These instructions cannot cover all details or variations in the equipment procedures or process described nor provide directions for meeting every possible contingency during installation operation or maintenance For additional information contact your representative Acceptance and Initia...

Page 2: ...lly approved procedures and safety practices when installing or operating this equipment Failure to comply may result in death severe personal injury and equipment damage WARNING Power distribution equipment must be selected for the intended application It must be installed and serviced by competent personnel who have been trained and understand proper safety procedures These instructions are writ...

Page 3: ...tching up the gear teeth of the P I Drive Gear and the teeth of the miter gear See Figure 5 5 Use a pair of pliers either needle nose or wireman pliers and press the retainer ring over the shaft with the retainer ring located in the shaft groove See Figures 6 and 7 Figure 4 P I Drive Gear and Shaft Figure 5 Gear Teeth Figure 3 Retainer Ring Removal Figure 6 Retainer Ring Fastening Retainer Ring Sl...

Page 4: ...igure XX QD3 T350 TC LTC P I Drive Face Gear Kit 1045 Hickory Street Pewaukee WI 53072 www cooperpower com 2007 Cooper Power Systems Inc or its affiliates Figure 7 Retainer Ring in place P I Drive Gear Retainer Ring Shaft ...

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