Cooper Tools Cleco 88 Series Operation & Service Manual Download Page 3

3

Safety Recommendations

determined that the symptoms are job related or aggra-
vated by movements and postures dictated by the job
design, it may be necessary for the employer to take steps
to prevent further occurrences. These steps might in-
clude, but are not limited to, repositioning the workpiece
or redesigning the workstation, reassigning workers to
other jobs, rotating jobs, changing work pace, and/or
changing the type of tool used so as to minimize stress on
the operator. Some tasks may require more than one type
of tool to obtain the optimum operator/tool/task relation-
ship.

The following suggestions will help reduce or moderate
the effects of repetitive work motions and/or extended
vibration exposure:

• Use a minimum hand grip force consistent with
  proper control and safe operation
• Keep body and hands warm and dry (cold
   weather is reported  to be a major factor contrib
  uting to Raynaud's
  Syndrome)
• Avoid anything that inhibits blood circulation
         —Smoking Tobacco (another contributing
             factor)
         —Cold Temperatures
         —Certain Drugs

• Tasks should be performed in such a manner
   that the wrists are maintained in a neutral posi-
  tion, which is not flexed, hyperextended, or
  turned side to side.
• Stressful postures should be avoided — select
   a tool appropriate for the job and work location
• Avoid highly repetitive movements of hands
  and wrists, and continuous vibration exposure
  (after each period of operation, exercise to
  increase blood circulation)
• Keep tool well maintained and replace worn
  parts

Work gloves with vibration reducing liners and wrist
supports are available from some manufacturers of indus-
trial work gloves. Tool wraps and grips are also available
from a number of different manufacturers. These gloves,
wraps, and wrist supports are designed to reduce and
moderate the effects of extended vibration exposure and
repetitive wrist trauma. Since they vary widely in design,
material, thickness, vibration reduction, and wrist support
qualities, it is recommended that the glove, tool wrap, or
wrist support  manufacturer be consulted for items de-
signed for your specific application. WARNING! Proper
fit of gloves is important. Improperly fitted gloves
may restrict blood flow to the fingers and can sub-
stantially reduce grip strength.

Warning Labels
The warning labels found on these tools are an essential
part of this product. Labels should not be removed. Labels
should be checked periodically for ligibility. Replace warn-
ing labels when missing or when the information can no
longer be read. Replacement labels can be ordered as
any spare part.

Extension

Neutral

Flexion

Radial Deviation

Neutral

Ulnar Deviation

Avoid

Avoid

Avoid

OK

Avoid

OK

Summary of Contents for Cleco 88 Series

Page 1: ...ol Mechanism Clecomatic Rotation Reversible Non Reversible Stall Type A R Motor 8 88 Series M X X X XX X Angle Terminations K M H 75Nm Offset 5 Retractable Spindle OS75 R5 XX X 1 2 3 8 3 4 Output Driv...

Page 2: ...adjacent personnel clear the air hose of accu mulated dust and moisture Before removing a tool from serviceorchangingsockets makesuretheairlineisshut off and drained of air This will prevent the tool...

Page 3: ...be avoided select a tool appropriate for the job and work location Avoid highly repetitive movements of hands and wrists and continuous vibration exposure after each period of operation exercise to in...

Page 4: ...e of the 8MA nutrunner is controlled by the use of a CLECOMATIC automatic shut off clutch Accurate torque is achieved by setting the CLECOMATIC clutch to the desired torque CLUTCH ADJUSTMENT Shut off...

Page 5: ...crew left hand threads the clutch housing onto the gear case until air exhausts from the backhead Measure the gap between the clutch housing and gear case Grind this amount plus 5 64 minimum off the t...

Page 6: ...the torque monitor used The following is an example of a 8 series tool and a torque monitor with a 110 kohm calibration resistor The values are FS 25 0 ft lbs Rbr 700ohm Vo 002 Rcal 110 000ohm 700ohm...

Page 7: ...ng Socket Retainer Spring incl in 203041 Socket Retainer Plug incl in 203041 Socket Retainer incl in 203041 203041 847219 867641 867642 203039 844080 203038 203040 203042 203037 847147 844364 847022 P...

Page 8: ...869519 Bearing Retainer 008 Shim Washer Grease Fitting 004 Shim Pinion Gear Driven Gear Bearing Spacer Angle Head incls 864964 3 8 sq dr Spindle incls 844013 844016 844014 Spindle Bearing Retainer Ri...

Page 9: ...ead incl 864964 3 8 Sq Dr Spindle incl 844013 844016 844014 1 4 Sq Dr Spindle incl 202987 847853 202986 10mm Flush Socket Spindle 13mm Flush Socket Spindle 15mm Flush Socket Spindle 1 2 Flush Socket S...

Page 10: ...6 865723 867641 867642 867643 869034 869048 869049 869050 882629 Pinion Needle Bearing Pinion Bearing Retainer Head Positioning Shim 008 Driven Gear Spindle Bearing Cap Head Positioning Shim 004 Lock...

Page 11: ...pacer Bronze Oilite Spring Music Wire Transducr Modified Transducer Modified Seal Nylon Adapter 4 Input Shaft Dowel Pin 1 8 x 1 4 Lg Needle Bearing B 98 9 16 x 3 4 x 1 2 Torrington Needle Bearing B 10...

Page 12: ...4364 847147 867904 867907 PART NO NAME OF PART QTY PARTS LIST 2ND REDUCTION GEAR TRAIN Idler Gear Bearing Dowel Pin 2nd Reduction Spider Retainer Ring Ball Bearing Idler Gear Gear Case 6 3 1 1 1 6 1 2...

Page 13: ...391 204 DOUBLE CLECOMATIC CLUTCH FOR 54 74 104 204 Trip Plunger Ball Plug Retainer Ring Release Spring Thrust Race Adjustment Plate Adjustment Nut Reset Spring Torque Spring Green 2 7 ft Ibs Adjustmen...

Page 14: ...9 203257 203929 842162 844265 847104 863455 867875 867876 867881 867886 867888 867892 867895 867896 867908 867909 867923 867938 869731 The complete clutch assembly can be purchased using Part No 20155...

Page 15: ...5 16 Steel Ball 5 847596 Thrust Bearing 1 869306 Torque Spring Yellow 1 869731 Drive Adapter 1 PART NO NAME OF PART QTY PART NO NAME OF PART QTY The complete clutch can be purchased as a subassembly...

Page 16: ...incl 867921 5 1st Red Spider incl 867922 7 1 st Red Gear 17T incl 867921 7 1 st Red Gear Spider incl 867922 Pinion Spacer 10 1st Red Gear Pin Part No 203062 203143 203144 832125 832128 844364 847147 8...

Page 17: ...062 2 10 1st Red Spider incl 884125 7 10 2nd Red Spider incl 832128 5 7 20 1st Red Gear Bearing 5 7 20 1st Red Gear Pin 2 1st 2nd Red Gear Bushing 2 req 6 10 1st Red Gear Bushing 5 1st Red Gear 19T in...

Page 18: ...1 1 1 1 1 1 1 1 1 PARTS LIST MOTORS FOR 8 88 FIXTURIZED NUTRUNNERS Name of Part Throttle Valve Rod Clecomatic Transducerized Only Transducer Spacer Transducerized Drive Shaft 2 5 10 20 Transducerized...

Page 19: ...Hex Socket Button Head Screw Flow Valve incl 844306 Backhead Non Transducerized Connector Block Button Head Cap Screw Backhead Transducerized Transducer Connector Motor Block Automatic Shut Off Only...

Page 20: ...cking Std Bail O Ring 7 16 x 9 16 Reversing Valve Spring Throttle Valve Valve Seat Throttle Valve Spring Inlet Screen Valve Retainer Screw QTY 1 1 1 1 1 1 1 1 1 1 PART NO 867874 867877 869201 869253 8...

Page 21: ...into the tool When the self relieving valve is opened the tool starts and there is line air pressure emitted from Ports A and B When the clutch shuts off Port A Which is down stream from the shut off...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...24 CooperTools 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013 www cooperindustries com...

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