Cooper Crouse-Hinds Paulihn hazFlood DFL Series Installation & Maintenance Information Download Page 3

IF 1620  •  03/11

Copyright © 2011, Cooper Industries, Inc.

Page 3

C)  Wiring the Floodlight

1.

Loosen the 6 captive floodlight cover screws on the door and
completely open the cover.  Remove the screw that secures the
cover plate over the ballast housing.  Be sure to retain the screw in a
safe place.

2.

Ensure that line power is not connected to the SOW cord.  Be sure
to strip the insulation from the wires of the SOW cord for termination.
Connect supply wires to luminaire wire leads per the attached wiring
diagrams using methods that comply with all applicable codes.
Tighten all electrical connections.

3.

Tighten the sealing cord connector around the SO cord so that the
cord is held securely in place.  Place the ballast assembly cover
back over the ballast assembly area and fasten in place with the
three screws.

4.

Install the lamp as specified on the nameplate.  See LAMP
INSTALLATION AND REPLACEMENT section.

5.

Close floodlight cover door making sure that all wires are safely
inside and positioned away from the ballast area.  Securely tighten
all cover screws.  For proper gasket seal, torque the cover screws to
10-14 lbs.-in.

6.

To make final vertical adjustment, loosen the two pivot bolts on the
floodlight yoke to position floodlight at the desired angle (within the
acceptable aiming range limits).  See Figure 6.  Tighten the two pivot
bolts to 45 lbs.-ft.

7.

To make the final horizontal (radial) adjustment, loosen the four (4)
slipfitter base bolts. 

8.

Rotate the floodlight housing to the desired position.

9.

Tighten the slipfitter base bolts to 19 lbs.-ft. to lock in position. 

10. Turn power on.

LAMP INSTALLATION & REPLACEMENT

1.

Note both vertical and radial aiming angles.  If these are disturbed
during relamping they should be readjusted after relamping.

2.

Disconnect power to the floodlight and allow to cool completely.
Allow the capacitor to discharge for 15 minutes.  

3.

Completely loosen the 6 captive cover screws and swing open the
cover.  See Figure 7.

4.

Remove lamp.

5.

Perform cleaning and inspection as noted in the MAINTENANCE
section.

6.

Screw new lamp into lampholder and securely tighten lamp.  New
lamp must be identical type, size, and wattage as marked on the
floodlight nameplate.

7.

Thoroughly clean lens and cover gasket seal with a clean damp
cloth.  If this is not sufficient, use a mild soap or a liquid cleaner such
as Collinite NCF or Duco #7.  Do not use an abrasive, strong
alkaline, or acid cleaner.  Damage may result.  

8.

Close floodlight cover door making sure that all wires are safely
inside and positioned away from the ballast area.  Securely tighten
all cover screws.  For proper gasket seal, torque the cover screws to
10-14 lbs.-in.

WARNING

To avoid explosion:

On ballasts with multiple supply voltage taps

(MT, TT, MV, etc), all unused leads must terminate at the terminal
block or be capped with closed end wire connectors.

Figure 6 - Final Vertical Adjustment

250 Watt & 400 Watt

150 Watt HPS 

& 175 Watt MH

WARNING

To avoid ignition of the hazardous atmospheres or overheating

of the floodlight:  

Do not position the floodlight beyond the aiming range limits. 

Figure 7 - Swing Open Cover

CAUTION

To prevent ballast damage on high pressure sodium floodlights

,

replace burned out lamps as soon as possible.

To avoid shortened lamp life, lampholder failure, wiring faults
or ballast failure

, tighten lamp firmly and completely.

To avoid injury

, guard against lamp breakage

.

Summary of Contents for Paulihn hazFlood DFL Series

Page 1: ...Hz or 60 Hz and light sources High Pressure Sodium HPS Metal Halide MH in ratings of 150 through 400 watts WARNING To avoid the risk of fire explosion or electric shock this product should be installed inspected and maintained by a qualified electrician only in accordance with all applicable electrical codes WARNING To avoid electric shock Be certain electrical power is OFF before and during insta...

Page 2: ...portable cord or other extra hard usage portable cord into the GRFX outlet box using a Crouse Hinds NCG75 75 cable connector See Figure 5 The cord length required will allow ample slack to adjust the aiming angle of the floodlight Figure 3 Pole Mount with SFA6 Slipfitter CGB294SA 16 3 Type SOW Cord Figure 4 GASK643 GRF10SA S752 GRFX229 S752 Figure 5 Wall Mount with Outlet Box 16 3 Type SOW Cord NC...

Page 3: ...wer on LAMP INSTALLATION REPLACEMENT 1 Note both vertical and radial aiming angles If these are disturbed during relamping they should be readjusted after relamping 2 Disconnect power to the floodlight and allow to cool completely Allow the capacitor to discharge for 15 minutes 3 Completely loosen the 6 captive cover screws and swing open the cover See Figure 7 4 Remove lamp 5 Perform cleaning and...

Page 4: ...k to make sure that all connections are clean and tight Mechanically check that all parts are properly assembled REPLACEMENT PARTS Cooper Crouse Hinds Pauluhn HazFlood DFL nR Series Floodlights are designed to provide years of reliable lighting performance However should the need for replacement parts arise they are available through your authorized Cooper Crouse Hinds Pauluhn distributor Assistan...

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