Cooper Crouse-Hinds CHB 310-7 Instructions Manual Download Page 8

                                                                 Cooper Industries Inc. 
                                                                Crouse-Hinds Division                                                              IF 1551 

 

                                                                      PO Box 4999,                                                                     Rev 1 
                                                         Syracuse, New York 13221  •  U.S.A.                                            New 01/08 
                                                        Copyright© 2007, Cooper Industries, Inc. 

 

Front Panel Controls 

Controls and indicators for normal 
operation are located on the front panel. 
Infrequently used programming switches 
are located internally on the main printed 
circuit board. The use of these switches, 
controls, and indicators is described in 
Table 1-1 through Table 1-3. 

Tier and Beacon LED Display 

A row and column (tier and beacon) 
matrix interconnect the two-color LEDs 
and they are addressed by coordinate 
signals generated on PCB100. Beacons 
that are confirming activate the green LED 
sections, setting the LEDs to green.  Non-
confirming beacons set the red LED 
sections (fail), setting the LEDs to red. 

Primary/backup systems, such as the CHB 
208P, use a slightly different LED 
signaling: confirming beacons set the 
LEDs to green; beacons whose primary 
light is failing but the backup light is 
functioning alternately flash the 
corresponding LED green, then red; both 
lights failing set the LED to red. 

You can test these LEDs by using the 
Display Test Switch described in Table 1-
2. The Fail/Confirm switch tests the 
operation of the LEDs in the indicator 
array. The FAIL position sets all the LEDs 
to red. The CONFIRM position sets all the 
LEDs to green. 

Fuses 

The F1 fuse is a 1-ampere fuse in the 
primary power circuit. 

PCB100 Control Board 
Switches 

Display and Clear Buttons on 
PCB100 

Green glowing LEDs correspond to 
beacons that have not missed flashes. An 
LED flashing green, then red, indicates 
that the backup lighting unit in a 
primary/backup system is in operation 
instead of the primary lighting unit. In 
such a system, a consistent red LED 
indicates that both primary and secondary 
lighting units have failed. 

The DISPLAY push-button shows red 
LEDs for any beacons that have missed 
flashes since the memory was reset.  The 
CLEAR push-button resets the memory. 

On-Board Beacon Switches 

CROUSE-HINDS preprograms controllers 
at the factory for correct installation. 

 

Twenty-eight programming switches, one 
for each potential beacon, reside on the 
PCB100 printed circuit board. The 
switches are arranged by tier and light 
(beacon) number, and these correspond to 
locations on the structure. Usually the 
format is obvious and self-explanatory, 
such as Beacon 2, Tier 3. For every 
beacon on the structure, the corresponding 
switch must be closed; all other switches 
must be left open. 

Programming 

Programming alters the controller 
operation to fit a particular arrangement of 
beacons in tiers on a structure, or allows 
specific types of system operation. 

 

Switches on PCB100 configure the 
controller to the tower lighting 
arrangement. Jumpers on PCB100 
configure the controller for dual, catenary, 
or 50HZ operation. 

Summary of Contents for CHB 310-7

Page 1: ...rademarks and product names mentioned are properties of their respective companies and are recognized and acknowledged as such by Cooper Crouse Hinds Applicable Specifications This equipment meets or...

Page 2: ...r While every effort has been made to ensure that the information in this manual is complete accurate and up to date Cooper Crouse Hinds assumes no liability for damages resulting from any errors or o...

Page 3: ...itry while the equipment is operating Do not change components or make adjustments inside the equipment with power on Dangerous Voltages Can Persist with Power Disconnected Under certain conditions da...

Page 4: ...hing Live Circuits 3 Dangerous Voltages Can Persist with Power Disconnected 3 Do Not Depend on Interlocks 3 Section 1 CHC 140 1 Controller Introduction and Operation 7 Controller 7 Options 7 Photocell...

Page 5: ...oting 22 Troubleshooting Hints 22 Failing to Switch State in AUTO Mode 22 Erratic or Confused Tower or Structure Light Operation 22 Beacons 22 LED Displays 22 Checkout Procedure 24 Photocell Maintenan...

Page 6: ...rs 12 Figure 1 3 Beacon Programming Switches 13 Figure 2 1 CHC 140 1R Controller Mounting and Outline 16 Figure 2 2 CHC 140 1W Controller Mounting and Outline 17 Figure 2 3 PEC 510 Photocell Mounting...

Page 7: ...The CHC 140 1R fits in a standard 19 inch equipment rack System connections are made at a terminal block at the rear of the unit The CHC 140 1W is in an enclosure that allows the controller to be wall...

Page 8: ...osition sets all the LEDs to green Fuses The F1 fuse is a 1 ampere fuse in the primary power circuit PCB100 Control Board Switches Display and Clear Buttons on PCB100 Green glowing LEDs correspond to...

Page 9: ...L Cut to allow dual system operation it inhibits white light flashing at night A dual system is one that flashes only white lights during the day and flashes only red lights at night Dual systems may...

Page 10: ...are observed to flash simultaneously This may cause some of the Tier and Beacon Display LEDs to temporarily switch to RED Failure Detection Monitoring provides an alarm if a beacon becomes inoperativ...

Page 11: ...allowing you to manually synchronize with another system having its own independent controller Table 1 2 Front Panel Controls Fail Conf Display Switch Position Function FAIL Applies uniformly a fail s...

Page 12: ...ON OFF ON DAYINHIBIT FAILCLOSE J507 1 1 1 1 1 1 1 6 6 6 6 6 2 2 PEC TWI PEC NITE GND CTRL MON SR SD ALARM COM ALARM NO GND 24V LOW 24V HIGH COM NO NC COM NO NC PEC ALARM DAY MODE TWI MODE NITE MODE N...

Page 13: ...4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc FRONT OF UNIT TIERS ON OFF BEACON 1 BEACON 2 BEACON 3 BEACON 4 ON OFF ON OFF OFF ON 1 2 3 4 5 7 6 SECTION OF PCB...

Page 14: ...oper performance Place the unit at an adequate distance from a powerful RF radiator Controller Wiring Figure 2 5 shows the controller and photocell wiring in a typical installation Only general inform...

Page 15: ...tocell Be certain that these connections are correct before applying power otherwise equipment damage will result See Figure 2 6 Installation Checklist Controller Checklist Consult the installation dr...

Page 16: ...Cooper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 2 1 CHC 140 1R Controller Mounting and Outline...

Page 17: ...Cooper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 2 2 CHC 140 1W Controller Mounting and Outline...

Page 18: ...New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc 0 33 8 38 2 275 57 8 2 58 65 5 0 125 3 175 HEX 1 0 25 4 3 06 77 7 1 2 NPT 0 10 2 54 NOTE ALL DIMENSIONS ARE IN INCHES MILLIMETERS 1...

Page 19: ...Cooper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 2 4 CHC 140 1 Panel Connections...

Page 20: ...Cooper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 2 5 Typical Installation Wiring...

Page 21: ...Cooper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 2 6 CHC 140 Internal Wiring...

Page 22: ...led to switch state If possible swap the photocell with one known to be operative Switch the Mode Selector Switch through the manual modes and see if the structure lights follow the intensity indicate...

Page 23: ...ies Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Table 3 1 Major Troubleshooting Symptoms Table 3 1 Major Troublesho...

Page 24: ...UTO Perform the remaining steps with the CONTROL and MONITOR wires attached for normal operation and verify that the programming switches see Programming on Page 1 2 are set correctly 7 All LED indica...

Page 25: ...Use a nut driver Take care to prevent scratching the paint while removing the nuts 4 Behind the front panel remove the four screws holding the display panel board to the front panel Replacement Revers...

Page 26: ...Industries Inc Section 4 Recommended Spare Replaceable Parts Customer Service Customer Service 1 866 764 5454 Shipping Address Cooper Crouse Hinds Wolf 7th North Street Syracuse NY 13208 Ordering Par...

Page 27: ...oper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 4 1 CHC 140R System Controller Component Locatio...

Page 28: ...oper Industries Inc Crouse Hinds Division IF 1551 PO Box 4999 Rev 1 Syracuse New York 13221 U S A New 01 08 Copyright 2007 Cooper Industries Inc Figure 4 2 CHC 140W System Controller Component Locatio...

Page 29: ...ator Site Owner provide all that apply owner agent or subcontractor Contractor Name Contractor Company Point of Contact Information Name Phone Number Email Address Fax Number and Cell Phone or alterna...

Page 30: ...will be issued to the customer for the new product 5 After receiving the Cooper Crouse Hinds RMA number please adhere to the following packaging guidelines All returned products should be packaged in...

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