Cooper Crouse-Hinds CHAMP IF1604 Installation & Maintenance Information Download Page 3

B) Wall Mount With or Without SWB6 Wall Mount Bracket and SFA6 Slipfitter

1. When using the SWB6 wall bracket and SFA6 slipfitter, plug the ¾ NPT entry on

the SFA6 slipfitter with Cooper Crouse-Hinds plug PLG2 (not supplied).

2. To make the required wiring transition to portable cord, use Cooper Crouse-

Hinds GRFX229 S752 outlet box, with GRF10SA S752 cover and GASK 643
gasket.  Wall mount the outlet box adjacent to the floodlight yoke or SWB6 wall
mount bracket if used.

3. Install one end of a length of  #16-3 type SOW portable cord (or other extra

hard usage portable cord) into the GRFX outlet box using a Cooper Crouse-
Hinds NCG75-75 cable connector.   The cord length required will allow ample
slack to adjust the aiming angle of the floodlight.

See Figure 3 - Pole mount with SFA6 Slipfitter.

C)  Wiring the Floodlight

1. Loosen the six (6) captive floodlight cover screws on the door and completely

open the cover.  Remove the screw that secures the cover plate over the ballast
housing.  Be sure to retain the screw in a safe place.

2. Unscrew the screws in the connection space cover and remove the cover.

Insert the connection cable through the cable entry.

3. With sealing inserts which can be trimmed, it should be ensured that the insert

is correctly adapted to the diameter of the cable.  The cable entries are to be
securely tightened to ensure the necessary minimum protection rating. 

I

f they are tightened excessively, the protection rating may be compromised.

Wire cable according to the terminal numbering and circuit diagram.  See Figure 4.
The conductors shall be connected with special care in order to maintain the
explosion category. 

The insulation of the conductors shall reach up to the terminal.  The
conductor itself shall not be damaged. 

The connectible min. and max. conductor cross-sections shall be observed
(see technical data). 

All screws and/or nuts of the supply terminals, also of those remaining
vacant, shall be tightened down.

4. Position the ballast cover back in place and fasten with three (3) screws,

making sure that all wires are safely inside and positioned away from the
ballast area.

5. Install the lamp as specified on the nameplate.  See LAMP INSTALLATION AND

REPLACEMENT section.

6. Close floodlight cover door.  Securely tighten all cover screws.  For proper

gasket seal, torque the cover screws to 10-14 lbs.-in. (1.13-1.5 Nm).

7. To make final vertical adjustment, loosen the two pivot bolts on the floodlight

yoke to position floodlight at the desired angle (within the acceptable aiming
range limits).  See Figure 5.  Tighten the two pivot bolts to 45 lbs.-ft. (61 Nm).

8. To make the final horizontal (radial) adjustment, loosen the four (4) slipfitter

base bolts. 

9. Rotate the floodlight housing to the desired position.

10. Tighten the slipfitter base bolts to 19 lbs.-ft. (26 Nm) to lock in position. 

6.4 LAMP INSTALLATION & REPLACEMENT

1. Note both vertical and radial aiming angles.  If these are disturbed during re-

lamping, they should be readjusted after re-lamping.

2. Disconnect power to the floodlight and allow to cool completely.  Allow the

capacitor to discharge for 15 minutes.  

3. Completely loosen the six (6) captive cover screws and swing open the cover.

See Figure 6.

IF 1604  •  03/10

Copyright © 2010, Cooper Industries, Inc.

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Figure 5 - Final Vertical Adjustment

CGB294SA 

#16-3 Type
SOW Cord

Figure 3 - Pole Mount with SFA6 Slipfitter

Figure 4 - Wiring Diagram and Circuit Diagram

Figure 6 - Swing Open Cover

Summary of Contents for CHAMP IF1604

Page 1: ... inside the light fitting during operation 2 CONFORMITY WITH STANDARDS The floodlight conforms to the standards specified in the EC Declaration of Conformity It has been designed manufactured and tested according to the DIN EN ISO 9001 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres The floodlight fulfills further requirements such as those of the EC ...

Page 2: ...a the IP protection of the whole device will be reduced The mounting directives applicable to the cable entries used shall be observed Unused holes shall be closed with a certified blanking plug in order to establish the minimum protection category In case of sealing inserts that are cut out it shall be ensured that the insert is properly adapted to the cable diameter In order to ensure the requir...

Page 3: ...to maintain the explosion category The insulation of the conductors shall reach up to the terminal The conductor itself shall not be damaged The connectible min and max conductor cross sections shall be observed see technical data All screws and or nuts of the supply terminals also of those remaining vacant shall be tightened down 4 Position the ballast cover back in place and fasten with three 3 ...

Page 4: ...cover gasket seal with a clean damp cloth If this is not sufficient use a mild soap or a liquid cleaner such as Collinite NCP or Duco 7 Do not use an abrasive strong alkaline or acid cleaner Damage may result 7 1 TEST FOR RESTRICTED BREATHING TO IEC 60079 15 33 7 1 This test is to be carried out Installation Lamp change During scheduled maintenance Check the lamp holder for damage The lamp must be...

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