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IF 1604  •  03/10

Copyright © 2010, Cooper Industries, Inc.

Page 1

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

CHAMP

®

IEC HID Floodlight

NFMV Floodlight 150 - 400W

Installation & Maintenance Information

IF1604

CONTENTS

1.

Safety Instructions

2.

Conformity with Standards

3.

Technical Data

4.

Field of Application

5.

Application/Property

6.

Installation

7.

Maintenance/Servicing

8.

Repairs/Overhaul/Modification

9. Disposal/Recycling

1. SAFETY INSTRUCTIONS

Installation is to be performed by skilled electricians and instructed personnel in
accordance with national legislation, including the relevant standards and, where
applicable, in accordance with IEC 60079-17 on electrical apparatus for explosive
atmospheres.  The national safety rules and regulations for prevention of accidents
and the following safety instructions, which are marked with an (     ) in these
operating instructions, must be observed.
-  The floodlight must not be operated in Zone 0, 1, or 20 hazardous areas.
-  The requirements of EN 61241-0 and -1 regarding excessive dust deposits and

temperature must be considered by the user.

-  The technical data indicated on the floodlight is to be observed.
-  Changes of the design and modifications to the floodlight are not permitted.
-  The floodlight shall be operated as intended and only in undamaged and perfect

condition.

-  Only genuine Cooper Crouse-Hinds (CC-H) spare parts may be used for

replacement.

-  Avoid short time switch on / switch off mode.
-  Repairs that affect the explosion protection (see national standard) may only be

carried out by Cooper Crouse-Hinds or a qualified electrician and will
subsequently have to be checked by an “expert.”

-  Do not keep these operating instructions inside the light fitting during operation.

2. CONFORMITY WITH STANDARDS

The floodlight conforms to the standards specified in the EC-Declaration of
Conformity.  It has been designed, manufactured, and tested according to the DIN
EN ISO 9001.  94/9 EC: Equipment and protective systems intended for use in
potentially explosive atmospheres.
The floodlight fulfills further requirements such as those of the EC directive on
electromagnetic compatibility (2004/108/EG).
The floodlights are intended for use in potentially explosive atmospheres in Zones
2, 21, and 22 in accordance with IEC 60079-15.

3. TECHNICAL DATA:

Category of application:
DEMKO 10 ATEX0907694:

CE 0359  

II 3 G Ex nR II
II 2 D Ex tD A21 IP66

IECEx UL 09.0025:

Ex nR II
Ex tD A21 IP66

Type of lamps:

High Pressure Sodium:

150 W HSE / HIT
250 W HSE / HIT
400 W HSE / HIT

Metal Halide:

250 W HIE / HIT
400 W HIE / HIT

Electrical Data:
Rated Voltage:  220V, 230V, 240 VAC
Rated Frequency:  50 Hz, 60 Hz
Rated Lamp Power:  150W, 250W, 400W

Degree of protection to EN/IEC 60529: IP 66
Insulation class acc. to EN 60598 / IEC 598I
Permissible Ambient Temperature:  - 25°C...+40°C/+55°C
Perm. Storage Temperature in Original Packing:  -40 ºC ... +60 ºC

Supply terminals:  6,0 mm² single or multi-wired
Cable entries metal thread: 

M20 x 1, 5,
M25 x 1, 5,

3

4

’’ NPT

Dimensions: see dimensional drawings.

4. FIELD OF APPLICATION

The luminaire is intended for use in potentially explosive atmospheres Zone 2
according to IEC/EN 60079-10-1 and Zone 21 and Zone 22 in accordance with
IEC/EN 60079-10-2.
The enclosure materials used, including any external metal parts, are high quality
materials that ensure corrosion resistance and resistance to chemical substances
according to the requirements for use in a “normal“ industrial atmosphere.

-Copper-free aluminum.
-Stainless steel.
-Epoxy powder finish.

In case of use in an extremely aggressive atmosphere, please refer to
manufacturer.

Summary of Contents for CHAMP IF1604

Page 1: ... inside the light fitting during operation 2 CONFORMITY WITH STANDARDS The floodlight conforms to the standards specified in the EC Declaration of Conformity It has been designed manufactured and tested according to the DIN EN ISO 9001 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres The floodlight fulfills further requirements such as those of the EC ...

Page 2: ...a the IP protection of the whole device will be reduced The mounting directives applicable to the cable entries used shall be observed Unused holes shall be closed with a certified blanking plug in order to establish the minimum protection category In case of sealing inserts that are cut out it shall be ensured that the insert is properly adapted to the cable diameter In order to ensure the requir...

Page 3: ...to maintain the explosion category The insulation of the conductors shall reach up to the terminal The conductor itself shall not be damaged The connectible min and max conductor cross sections shall be observed see technical data All screws and or nuts of the supply terminals also of those remaining vacant shall be tightened down 4 Position the ballast cover back in place and fasten with three 3 ...

Page 4: ...cover gasket seal with a clean damp cloth If this is not sufficient use a mild soap or a liquid cleaner such as Collinite NCP or Duco 7 Do not use an abrasive strong alkaline or acid cleaner Damage may result 7 1 TEST FOR RESTRICTED BREATHING TO IEC 60079 15 33 7 1 This test is to be carried out Installation Lamp change During scheduled maintenance Check the lamp holder for damage The lamp must be...

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