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COOL BOSS CB-16, Installation And Operation Manual, Page: 14 / 40

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COOL BOSS CB-16 Installation And Operation Manual Download Page 14

Cool Boss Evaporative Air Cooler

14

P/N 5900271 — January 2023 — Rev. A5

Installing the Casters

The Cool Boss is shipped with heavy-duty locking casters to both support and allow easy movement 
of the cooler around your facility. The Casters are shipped in a separate box with the Remote Control.

Locate and Install the four swivel Casters using the four bolts and flat washers for each Caster. As 
detailed in the figure below. 
The Casters are shipped in a separate box with the Remote Control.
Lock the two rear Casters by pushing down on the larger pedal. Pushing down on the small caster 
releases the lock.
Have an assistant help rotate the Cool Boss upright onto its Casters.

Summary of Contents for CB-16

Page 1: ...NGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and operation you agree that you fully understand the contents of this manual and assum...

Page 2: ...te warranty information Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair your Cool Boss without reading and understanding this manual and the labels on the unit Owner Responsibility In order to maintain your product properly and to ensure operator safety it is the ...

Page 3: ...B 16H 208 230 VAC 50 60Hz 1 Ph Power CB 28L 110 VAC 60Hz 1 Ph Power CB 28H 208 230 VAC 50 60Hz 1 Ph Power CB 36L 110 VAC 60Hz 1 Ph Power CB 36H 208 230 VAC 50 60Hz 1 Ph Power All three Cool Boss units described in this manual operate identically and will be referred to as Cool Boss or cooler throughout this manual Any differences based on the selected power supply or function will be called out in...

Page 4: ...to you file a claim with the carrier promptly Support your claim with copies of the bill of lading freight bill invoice and photographs if available Our willingness to assist in helping you process your claim does not make us responsible for collection of claims or replacement of lost or damaged materials Safety Considerations Read this manual carefully before using your new product Do not set up ...

Page 5: ... 10 6 m of an open flame or spark Do not operate the Cool Boss if the GFCI does not remove power as Test button is pressed Always remove the plug from the electrical receptacle by pulling on the plug not the power cord CoolBoss recommends making a thorough inspection of the product at least once a year Replace any damaged or severely worn parts decals or warning labels Save these instructions Symb...

Page 6: ...w easy to understand controls on the unit It also comes with a remote control so that you can turn it on or off or change settings from wherever you happen to be Q What about maintenance A Very little Basically keep the Water Reservoir filled with clean tap water and clean the Media once in a while Dirt and other pollutants from the environment accumulate in the Media and the Reservoir so it is be...

Page 7: ...Cool Boss Evaporative Air Cooler 7 P N 5900271 January 2023 Rev A5 Specifications ...

Page 8: ...rtified Yes Yes Yes Fan RPM 1 700 1 100 850 Maximum Power Amperage Watts 10 7A 1 120W 10 1A 1 088W 10 9A 1 137W Motor Power Watts Horse Pwr 670W 0 9HP 638W 0 85HP 687W 0 92HP Power Source L Models 110 VAC 60 Hz 15A single phase H Models 208 to 230 VAC 50 60 Hz 15A single phase Power Cord 15 feet 4 5 m with GFCI Inlet Water Press 28 to 99 5 psi 2 to 7 kg cm2 Max Automatic Water Source Shutoff Water...

Page 9: ...Cool Boss Evaporative Air Cooler 9 P N 5900271 January 2023 Rev A5 Components The Cool Boss Unit CB 16 pictured below This figure below details the interior of the unit from the back intake side ...

Page 10: ...Cool Boss Evaporative Air Cooler 10 P N 5900271 January 2023 Rev A5 ...

Page 11: ...unctions Power Push on off Applies power to the Cool Boss Fan Push on off Applies power to the Fan Cooling Push on off Applies power to the Pump which provides water to the Spray Bar over the Media Anion Negative Ion Air Purifier Push on off Applies power to the Anion Generator Timer Push to scroll through preprogramed shutdown times Allows the operator to select an automatic shutdown time in 1 ho...

Page 12: ...e current audio file Prev and Volume Down Quickly Push Skips back to the previous audio file Push and Hold to reduce speaker volume Next and Volume UP Quickly Push Skips forward to the next audio file Push and Hold to increase speaker volume Mode N A Remote Control The figure below details the remote control and identifies the control functions as defined above The remote will be found in the box ...

Page 13: ...carefully packaged to prevent damage Exercise care in removing the Cooler from its packaging WARNING Be careful not to injure yourself on sharp edges or fasteners WARNING You must wear the proper protective equipment at all times during setup and assembly of this Cooler leather gloves steel toed boots and back belts To unbox the Cooler Use a hammer and pry bar to carefully remove the shipping cont...

Page 14: ...rs are shipped in a separate box with the Remote Control Locate and Install the four swivel Casters using the four bolts and flat washers for each Caster As detailed in the figure below The Casters are shipped in a separate box with the Remote Control Lock the two rear Casters by pushing down on the larger pedal Pushing down on the small caster releases the lock Have an assistant help rotate the C...

Page 15: ...itical to the Cool Boss operation The black resin side must always be installed toward the warm air side The internal channels within the media should be oriented so that the water flows down and inward towards the fan Refer to the figure below To install the Media Retrieve the Media for your specific Cool Boss model Each Cool Boss model uses a different number of Media sections Refer to the table...

Page 16: ...removed for clarity Insert one Media section into the Cool Boss Verify the Moisture Lock Black Resin side of the Media is oriented to the warm air side Channels in the Media are oriented to direct the water flow downward and toward the Warm Air Intake side of the Cool Boss Slide the first Media as far left as possible Refer to the figure below Not to scale some components removed for clarity ...

Page 17: ...ia as far right as possible Orient the Media channels as in the previous step Not to scale some components removed for clarity Install the last section of Media in the open middle section Orient the Media channels as in the previous step Not to scale some components removed for clarity Not to scale some components removed for clarity ...

Page 18: ...Cool Boss Evaporative Air Cooler 18 P N 5900271 January 2023 Rev A5 Install the Media Splash Guard using the three screws removed in step 1 Not to scale components removed for clarity ...

Page 19: ...a location for the Cool Boss Cooler Unlock the Casters to roll the Cool Boss Direct the Fan outlet toward the area to be cooled CAUTION To ensure efficient operation the Cool Boss requires adequate air flow for intake and exhaust Verify a window or door is open Keep 36 914 mm minimum behind the Cool Boss open for air intake WARNING Verify the Power Cord and Water Supply Hose are routed to prevent ...

Page 20: ...t Connector the Reservoir Float Valve will shut off the water before the maximum fill level is exceeded CAUTION Do not connect to a water source with a supply pressure in excess of 28 to 99 5psi 2 to 7 kg cm2 Alternatively you may manually fill the Reservoir using the Water Reservoir Inlet found below the Reservoir Fill Level Gauge Remove the threaded plug and fill Add clean water Fill to the Max ...

Page 21: ...s If you do not use a licensed certified Electrician you void your warranty and put everyone who uses the cooler in danger of injury or in rare cases death To connect the Cooler to a 220 VAC power source Verify the Cool Boss is disconnected from the power source If it is connected disconnect it Do not begin to install a 220 VAC plug until you are sure that power has been disconnected from the unit...

Page 22: ...r the GFCI to function If the Outlet is not correctly grounded or if the Power Cord is damaged preventing the Ground connection the GFCI cannot protect you from electrical shock Extension Cords If an extension cord is required use only cords with a polarized plug receptacle no longer than 100 feet in length Never use an extension cord that is not properly rated to handle the electrical load When m...

Page 23: ...ronment with a fresh air supply WARNING Do not use Cool Boss near airborne pollutants flammable gases and contaminates WARNING Ambient operating temperature must remain between 65 to 113 F 18 to 45 C WARNING Never spray unit with water as moisture may harm the motor or other electrical system components WARNING Do not operate near open containers of flammable liquids or gases WARNING Always mainta...

Page 24: ...If the Low Water indictor displays Red verify the water source is connected and providing water under pressure If filling manually turn off the Cool Boss unplug it from power and fill the Reservoir If the Low Water Indicator is Green Press the Cooling button once to turn on the Pump The Cooling indicator will light on the Status Display Slowly open the Flow Control Valve Leave the Flow Control Val...

Page 25: ...he time entered Anion Negative Ion Air Purifier Operation The Cool Boss Anion Generator utilizes high voltage to electrically charge the air moving through the Cool Boss This electrical charge generates negative ions Anions in the air Anions are highly effective in removing particulates from the air To use the Anion Negative Ion Air Purifier function Push the Anion button once on the Control Panel...

Page 26: ...ces conforming to the USB 2 0 specification delivering up to 0 5 Amps at 5 Volts The USB port is provided power anytime the Cool Boss is in the on condition The USB port will not play audio files through the Cool Boss CAUTION Contaminated wet or damaged USB connectors may cause damage to the Cool Boss Control Always verify that the USB you are using is clean and dry before plugging into the Cool B...

Page 27: ...lyvinyl Flexible Ducting kit may be purchased as an accessory for the for the CB 16L and H models only SKU 5150236 The Ducting Kit allows cool air to be directed precisely where you need it Find more information on the web at coolboss com You can always find the latest information and Quick Start Guide for the Ducting kit on the Cool Boss website ...

Page 28: ...hat may stick to the housing and later fall to the ground and possibly become lost See figure to the right Weekly Drain and clean the Cool Boss Water Reservoir Dirt and other pollutants from the environment can settle in the Cool Boss Water Reservoir Regular cleaning can remove these contaminants and reduce the build up of minerals Monthly Check the GFCI function monthly Test the GFCI on the Cool ...

Page 29: ...eral deposits Use no harsh chemicals Refill the Reservoir and replace the Media The Cool boss is ready to use Tip Cool Boss recommends wearing gloves when handling the Media To clean the Media The Media must be dry before removing If the Pad is wet run the Fan without running the Cooling Pump until the Pad is dry Turn off and then unplug the Cool Boss WARNING Disconnect the unit from its power sou...

Page 30: ...ntact your dealer or Cool Boss Support at coolboss com support via email at support coolboss com or by phone at 800 253 2363 WARNING Do not use the Cool Boss if the GFCI fails this test WARNING The GFCI does not protect against electrical shock due to contact with both circuit conductors or a fault in the wiring supplying the GFCI WARNING Do not operate your Cooler if you find maintenance issues i...

Page 31: ...Control Panel is not working Motor failure Replace Control Panel Replace motor Drain leaks Drain Plug is not tight Drain Plug is cross threaded O Ring is missing Tighten Drain Plug Replace Plug if thread is ruined Replace O Ring Fan dripping water Water tubing is disconnected or leaking Check internal water connections and tubing Remote does not work Battery is inoperative Something is obstructing...

Page 32: ...ve Perform the Bluetooth Pairing procedure again Place your Bluetooth device closer to the Cool Boss it may be out of range Move your Bluetooth device and the Cool Boss away from wireless sources you may be experiencing interference Turn the Cool Boss Audio System off then on again If you have multiple Bluetooth Devices verify you are connected to the correct device In heavy Wi Fi traffic areas mu...

Page 33: ...6 used inside to connect electrical components 4 5 1 Outlet Pipe 6 1 set 5326293 Casters Set CB 16L CB 16H CB 28 L CB 28H 4 each 4 size specific 6 1 set 5326294 Casters Set CB 36L CB 36H 4 each 5 size specific 7 1 Housing Cooling Shell 8 1 5326288 Electronic Touch Pad Control Panel CB 16 CB 28 CB 36 all L H models 9 3 Fasteners Splash Guard 10 2 Switch Cover Plate 11 1 Media Holder Splash Guard ...

Page 34: ...mersible Pump CB 16L 110V 20 1 5326284 Submersible Pump CB 28L 110V 20 1 5326285 Submersible Pump CB 36L 110V 21 2 Clamp Wire Spring 22 1 Bolt Float 23 1 Regulator Inlet Water 24 1 Adapter Hose 25 Hose Float 26 5326295 Constant Water Inlet Shut Off Valve CB 16 CB 28 CB 36 all L H models Float Valve 27 3 5326296 Media Pads With Black Resin Face CB 16L CB 16H 3 pads for each unit 4 5326297 Media Pad...

Page 35: ...ht LED 34 Speaker 35 Water Level Indicator Assy 36 5326287 Spray Bar CB 36L CB 36H size specific distributes water to the top of the media Spray Bar CB 28L CB 28H size specific distributes water to the top of the media Spray Bar CB 16L CB 16H size specific distributes water to the top of the media 37 Anion Negative Ion Air Purifier 38 1 5326302 Fill Cap CB 16 CB 28 CB 36 all L H models 39 1 532630...

Page 36: ...Cool Boss Evaporative Air Cooler 36 P N 5900271 January 2023 Rev A5 Labels ...

Page 37: ...Cool Boss Evaporative Air Cooler 37 P N 5900271 January 2023 Rev A5 ...

Page 38: ...Cool Boss Evaporative Air Cooler 38 P N 5900271 January 2023 Rev A5 Cool Boss Evaporative Air Cooler 38 P N 5900271 January 2023 Rev A5 ...

Page 39: ...Cool Boss Evaporative Air Cooler 39 P N 5900271 January 2023 Rev A5 Maintenance Log ...

Page 40: ...5240 Willis Rd Theodore AL 36582 USA 2023 BendPak Inc All rights reserved coolboss com ...

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