COOK LO-PRO Installation, Operation And Maintenance Manual Download Page 4

4

LO-PRO IO&M

B51021-004

For  best  results,  lubricate  the  bearing  while  the  fan  is  in 

operation.  Pump  grease  in  slowly  until  a  slight  bead  forms 

around the bearing seals. Excessive grease can damage seal 

and reduce life through excess contamination and/or loss of 

lubricant.

In the event that the bearing cannot be seen, use no more 

than three injections with a hand operated grease gun.

Motor Bearings

Motors are provided with prelubricated bearings. Any lubri-

cation instructions shown on the motor nameplate supersede 

instructions below.

Conditions Chart

RPM

Temp. °F

Greasing Interval

Up to 1000

-30 to 120

3 months

120 to 200

1 month

1000 to 3000

-30 to 120

1-1/2 months

120 to 200

2 weeks

Over 3000

-30 to 120

2 weeks

120-200

1 week

Any Speed

< -30

Consult Factory

Any Speed

> 200

1/2 week

For moist or otherwise contaminated installations, divide the interval by a 

factor of 3.

Direct  Drive  1050/1075,1200,1300  &1500  rpm  units  use  a 

prelubricated sleeve bearing that has a oil saturated wicking 

material surrounding it. The initial factory lubrication is ade-

quate for up to 10 years of operation under normal conditions. 

However,  it  is  advisable  to  add  lubricant  after  3  years.  Use 

only LIGHT grade mineral oil or SAE 10W oil up to 30 drops. 

If the unit has been stored for a year or more it is advisable 

to lubricate as directed above. For VCR direct drive units and 

other units in severe conditions, lubrication intervals should be 

reduced to half.

Motors  without  sleeve  bearings  (as  described  above)  will 

have grease lubricated ball or roller bearings. Motor bearings 

without provisions for relubrication will operate up to 10 years 

under normal conditions with no maintenance. In severe ap-

plications, high temperatures or excessive contaminates, it is 

advisable to have the maintenance department disassemble 

and lubricate the bearings after 3 years of operation to prevent 

interruption of service.

For motors with provisions for relubrication, follow intervals 

of the following table.

Relubrication Intervals

Service 

Conditions

Nema Frame Size

Up to and 

Including 184T

213T-365T

404T and Larger

1800 

RPM & 

Less

Over 

1800 

RPM

1800 

RPM & 

Less

Over 

1800 

RPM

1800 

RPM & 

Less

Over 

1800 

RPM

Standard 1-1/2 yrs. 3 months

1 yr.

3 months 6 months

1-1/2 

months

Severe

6 months

1-1/2 

months 6 months

1-1/2 

months 3 months 2 weeks

Motors  are  provided  with  a  polyurea  mineral  oil  NGLI  #2 

grease.  All  additions  to  the  motor  bearings  are  to  be  with 

a  compatible  grease  such  as  Exxon  Mobil  Polyrex  EM  and 

Chevron SRI.

Maximum RPM

LPB 

Size

Maximum RPM

Standard Reinforced

100

3320

-

120

2755

-

135

2481

-

150

2051

-

165

1832

1971

180

1608

1754

195

1428

1758

210

1270

1507

225

1143

1319

 

LPB 

Size

Maximum RPM

Standard Reinforced

245

1011

1335

270

871

1154

300

835

1121

330

713

963

365

623

884

402

538

746

445

462

739

490

357

682

540

345

581

Motor Services

Should the motor prove defective within a one-year period, 

contact your local Loren Cook representative or your nearest 

authorized electric motor service representative.

Changing Shaft Speed

All belt driven H-Series fans with motors up to and including 

5HP are equipped with variable pitch pulleys. To change the 

fan speed, perform the following:

1.  Loosen setscrew on driver (motor) pulley and remove key, 

if equipped.

2.  Turn the pulley rim to open or close the groove facing. If 

the pulley has multiple grooves, all must be adjusted to 

the same width.

3.  After adjustment, inspect for proper belt tension.

Speed Reduction

Open the pulley in order that the belt rides deeper in the 

groove (smaller pitch diameter).

Speed Increase

Close  the  pulley  in  order  that  the  belt  rides  higher  in  the 

groove (larger pitch diameter). Ensure that the RPM limits of 

the fan and the horsepower limits of the motor are maintained.

Replacing Pulleys and Belts

1.  Clean the motor and fan shafts.

2.  Loosen the motor plate mounting bolts to relieve the belt 

tension. Remove the belt.

3.  Loosen the pulley setscrews and remove the pulleys from 

the shaft.

If excessive force is required to remove the pulleys, a three-

jaw puller can be used. This tool, however, can easily warp a 

pulley. If the puller is used, inspect the trueness of the pulley 

after it is removed from the shaft. The pulley will need replace-

ment if it is more than 0.020 inch out of true.

4.  Clean the bores of the pulleys and place a light coat of oil 

on the bores.

5.  Remove grease, rust and burrs from the shaft. 

6.  Place fan pulley on the fan shaft and the motor pulley on 

the motor shaft. Damage to the pulleys can occur when 

excessive force is used in placing the pulleys on their re-

spective shafts.

7.  After  the  pulleys  have  been  correctly  placed  back  onto 

their shafts, tighten the pulley setscrews.

8.  Install the belts on the pulleys. Align and adjust the belts 

to the proper tension as described in 

Belt and Pulley In

-

stallation

, page 2.

Summary of Contents for LO-PRO

Page 1: ...left unguarded Any object pulled into the inlet will become a projectile capable of causing serious injury or death When air is allowed to move through a non powered fan the impeller can rotate which...

Page 2: ...leys are properly aligned Refer to Figure 2 Tolerance Center Distance Max Gap Up thru 12 1 16 12 up through 48 1 8 Over 48 1 4 OFFSET ANGULAR OFFSET ANGULAR A W X Y Z B CENTER DISTANCE CD GAP GAP Pull...

Page 3: ...the inspections stop the fan and inspect as per the chart below 30 Minute Interval Inspect bolts setscrews and motor mounting bolts Adjust and tighten as necessary 8 Hour Interval Inspect belt alignm...

Page 4: ...months 2 weeks Motors are provided with a polyurea mineral oil NGLI 2 grease All additions to the motor bearings are to be with a compatible grease such as Exxon Mobil Polyrex EM and Chevron SRI Maxi...

Page 5: ...and setscrews and re peat from step 5 Wheel Replacement 1 Drill two holes approximately centered between the shaft and the edge of the hub OD with the following dimensions 1 4 diameter 3 8 to 1 2 dee...

Page 6: ...le phase application disregard L3 Damper motors may be avail able in 115 230 and 460 volt models The damper motor nameplate voltage should be verified prior to connection A transformer may be provided...

Page 7: ...nced wheel Belts too loose worn or oily belts Speed too high Incorrect direction of rotation Make sure the fan rotates in same direction as the arrows on the motor or belt drive assembly Bearings need...

Page 8: ...d other than for the uses described in the com pany manual This warranty does not cover defects resulting from normal wear and tear To make a warranty claim notify Loren Cook Company General Offices 2...

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