Controls C3-G8386 Product Manual Download Page 3

                                           CONTROLS, INCORPORATED 

C O N T R O L   S Y S T E M S   &   S O L U T I O N S  

                                                                                                            

                                                                                                                  - 2 - 

PRIOR TO STARTING ENGINE 

Prior to starting the engine, select the proper throttle control mode required for application.  
These settings are accessed in the Throttle Configuration menu. 

 

Throttle Configuration 

Throttle Type - Throttle Type Selection (Default = Vernier) 

 

TSC Mode Selection 

 

TSC Min Speed Selection (Default = 800 rpm) 

 

TSC Max Speed Selection (Default = 2400 rpm) 

 

TSC Bump Speed (Default = 20 rpm) 

 

TSC Ramp Rate Selection (Default = 100 rpm/sec) 

 

Throttle Curve Selection 

 

Multistate Speed 1 Selection 

 

Multistate Speed 2 Selection 

 

Multistate Speed 3 Selection 

 

Multistate Speed 4 Selection 

MANUAL THROTTLE OPTIONS 
1)

 

Vernier Throttle (Default) 

Vernier throttle is standard up and down throttle between the minimum and maximum 
selections.  The ramp rate is the rate of acceleration in rpm’s per second.  The control panel uses 
J1939 throttle, also called “torque speed control” or TSC1. 

2)

 

Multistate Throttle 

Multistate throttle provides for one, two, three or four specific operating speeds.  Pressing the up 
and down buttons adjusts engine speed between the selected multistate speed selections. 

HYDRO-THROTTLE OPTIONS 

1) 

Manual Mode

 – Engine Speed can be changed within the programmed range using the Hare / 

Turtle buttons

 

 

2) 

Automatic Mode

 – Opening and closing the hydro Throttle Switch can change engine speed 

between the programmed Minimum Speed and the Last Operating Speed for each run.  The last 
Operating Speed is the speed at which the engine was last when the Hydro Throttle switch was 
opened, 

or

 the Throttle switch was changed to “Automatic”.

 

 

 

Clutch Control 

This panel contains a clutch control toggle switch.  The output of this switch is on the 31-Pin 
Accessory Connector 

– Pin 1.  When the toggle is placed in the “On” position, the throttle will go to 

the minimum speed and the signal to the output is connected after a one second delay.  When the 
toggle is switched to the “Off” position, the throttle will return to the last operating speed and the 
signal will shut-off after a one second delay.

Summary of Contents for C3-G8386

Page 1: ...C3 G8386 Revision 1 0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon C...

Page 2: ...MER INSTALLATION ENGINE ALARMS CODES AND MESSAGES 8 ENGINE ECU ALARMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES CONTROL PANE...

Page 3: ...control or TSC1 2 Multistate Throttle Multistate throttle provides for one two three or four specific operating speeds Pressing the up and down buttons adjusts engine speed between the selected multi...

Page 4: ...High wire and CAN Low wire It is necessary that the panel and engine ECU settings be the same for the following parameters The communication settings are available in the CAN Configuration menu shown...

Page 5: ...un position 2 Engine Stop Turn key to off position 3 Engine Throttle Push up and down buttons Manual Throttle Control With the key in the RUN position the panel operates manually by pressing the up an...

Page 6: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 5 MODULE CONNECTORS Primary Connector 14 Pin Secondary Connector 23 Pin...

Page 7: ...Level 7 J1939 High 14 DI 1 E Stop Secondary Connector 23 Pin Pin Function Pin Function Pin Function 1 RY 5 Clutch 1 9 Battery RY 5 Common 16 Relay 6 2 Not Used 10 Not Used 17 DI 2 Hydro Throttle 3 No...

Page 8: ...put 18 Digital 3 Input Remote E Stop 19 Digital 4 Input 20 Digital 5 Input 21 Digital 6 Input 22 Digital 7 Input 23 Relay 8 Output 24 Digital 1 Input E Stop 25 Fuel Level 31 Battery Negative 21 Pin En...

Page 9: ...r shuts down the engine when it is not operating within normal parameters This includes more common shut downs like high engine temperature and low oil pressure but can encompass a large range of para...

Page 10: ...ECU CODES The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine ECU codes These codes can be viewed via the Active Codes and Stored Codes menus In addition the c...

Page 11: ...ss Pre Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Run Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High...

Page 12: ...Stewart Warner Scale 31 Pin 25 Digital Inputs Input Heading Default Connector Pin Digital 1 Normally Open 31 Pin 24 Function Alarm Message E Stop Check Always Digital 2 Normally Closed Function Hydro...

Page 13: ...ard Stewart Warner scale sender of 240 ohms 33 ohms 240 0 PSI and 33 100 PSI Sender ground must be common with battery negative 4 Oil Pressure bar Oil pressure in bar can be measured and displayed on...

Page 14: ...will recover to running if the condition is cleared quickly enough 4 Aux Throttle Up Mimics the front panel key press for speed control 5 Aux Throttle Down Mimics the front panel key press for speed c...

Page 15: ...2 Function Fuel Run 21 Pin Connector G Polarity Positive Initial State On Relay 3 Function Polarity Positive Initial State Off Relay 4 Function Polarity Positive Initial State Off Relay 5 Function Clu...

Page 16: ...active when engine RPM is greater than 600 Typically used to drive an auxiliary circuit such as louvers or send a signal to a monitoring station g Low Oil Press Alarm Relay closes if a low oil pressu...

Page 17: ...T E M S S O L U T I O N S 16 RELAY POLARITY a Positive Relay acts as a normally open contact b Invert Relay acts as a normally closed contact RELAY INITIAL STATE a On Relay is activated upon power up...

Page 18: ...ant Temperature Default 150 F 1 Engage Delay Default 0 01 1 Engage Interval Default 0 00 1 Release Trip Default Hydro Throttle On 1 Release Speed Default 800 RPM 1 Release Load Default 0 1 Release Coo...

Page 19: ...croll menu options Press UP arrow button to enter menu Press DOWN arrow button to reverse Exit Menu System Hold MENU button and press ENTER button To Change a Setting Press ENTER button to bring up br...

Page 20: ...nd Controller Alarms Engine Parameters View ECU Engine Information Load Torque Oil Temp etc Engine Identification Engine Model View Engine Serial View Module Information Control Unit Part View Control...

Page 21: ...t 8 Setup NO NC Action Message When Active Delay Digital Input 9 Setup NO NC Action Message When Active Delay 3 Output Configuration Relay Output 1 Setup Function Polarity Initial State Relay Output 2...

Page 22: ...n Off Engine Temperature Pre Alarm Selection Engine Temperature Alarm Selection Engine Temperature Alarm Time Delay Selection Battery Volt Check On Off Low Battery Volt Pre Alarm Selection High Batter...

Page 23: ...rip 1 Engage Speed 1 Engage Load 1 Engage Delay 1 Engage Interval 1 Release Trip 1 Release Speed 1 Release Load 1 Release Delay 1 Release Interval 2 Engage Trip 2 Engage Speed 2 Engage Load 2 Engage D...

Reviews: