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                                           CONTROLS, INCORPORATED 

C O N T R O L   S Y S T E M S   &   S O L U T I O N S  

                                                                                                            

                                                                                                                  - 15 - 

RELAY FUNCTIONS

  

Available relays can be assigned for different uses. 

a.

 

None - Assign to “none” when not used. 

b.

 

Pre Alarm - Relay will be active when there is a pre alarm condition.  Typically used to 
drive an alarm horn or lamp. Can be used to send a signal to a monitoring station. 

c.

 

Alarm - Relay will be active when there is an alarm condition.  Typically used to drive 
an alarm horn or lamp.  Also can be used to send a signal to a monitoring station. 

d.

 

Pre Alarm & Alarm - Energizes an external audible alarm when a pre alarm or alarm 
condition is present.  Pressing the ENTER button will silence. 

e.

 

Alarm Horn - Energizes an external audible alarm when an alarm condition is present.  
Pressing the ENTER button will silence. 

f.

 

Engine Run - Relay will be active when engine RPM is greater than 600.  Typically used 
to drive an auxiliary circuit such as louvers or send a signal to a monitoring station. 

g.

 

Low Oil Press Alarm - Relay closes if a low oil pressure shutdown is detected.  

h.

 

High Coolant Temp Alarm - Relay closes if a high engine temp shutdown is detected.  

i.

 

Over Speed Alarm - Relay closes if an over speed shutdown is detected.  

j.

 

Over Crank Alarm - Relay closes if an over crank alarm is detected.  

k.

 

Low Fuel Level Alarm - Relay closes if a low fuel level shutdown is detected.  

l.

 

Fuel / Run - Relay will be active during an engine start request and while the engine is 
running.  Used to drive the engine’s ECU circuit.  Also active when requesting active 
and stored J1939 codes. 

m.

 

Custom 1 - Reserved for OEM applications. 

n.

 

Throttle B0 - Reserved for OEM applications. 

o.

 

Throttle B1 - Reserved for OEM applications. 

RELAY POLARITY 

a.

 

Positive - Relay acts as a normally open contact. 

b.

 

Invert - Relay acts as a normally closed contact. 

 

RELAY INITIAL STATE 

a.

 

On - Relay is activated upon power up. 

b.

 

Off - Relay is not activated upon power up. 

Summary of Contents for C3-C10186

Page 1: ...3 C10186 Revision 1 0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon C...

Page 2: ...CONNECTOR ENGINE ALARMS CODES AND MESSAGES 7 ENGINE ECU ALARMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES CONTROL PANEL SPEC...

Page 3: ...standard up and down throttle between the minimum and maximum selections The ramp rate is the rate of acceleration in rpm s per second The control panel uses J1939 throttle also called torque speed c...

Page 4: ...ual the panel operates the throttle by pressing the up and down buttons An arrow will indicate increasing or decreasing engine speed Hydro Throttle Control Opening and closing the hydro Throttle Switc...

Page 5: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 4 MODULE CONNECTORS Primary Connector 14 Pin Secondary Connector 23 Pin...

Page 6: ...e 6 Relay 1 Common 13 Fuel Level 7 J1939 High 14 DI 1 Hydro Throttle Secondary Connector 23 Pin Pin Function Pin Function Pin Function 1 Relay 5 9 Relay 5 6 Common 16 Relay 6 2 Not Used 10 Not Used 17...

Page 7: ...n B Battery Positive E Battery Negative G Key On Power D Crank Signal V J1939 High U J1939 Low J Alternator Excite L Analog Throttle Emulator M Analog Throttle Emulator C Analog Throttle Emulator R Di...

Page 8: ...r shuts down the engine when it is not operating within normal parameters This includes more common shut downs like high engine temperature and low oil pressure but can encompass a large range of para...

Page 9: ...ECU CODES The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine ECU codes These codes can be viewed via the Active Codes and Stored Codes menus In addition the c...

Page 10: ...ss Pre Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Run Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High...

Page 11: ...rminal Strip 3 Digital Inputs Input Heading Default Connector Pin Digital 1 Normally Open Terminal Strip 1 Function Hydro Throttle Message None Check Always Digital 2 Normally Open Function Pre Alarm...

Page 12: ...erminal attached Emergency Stop Digital An E Stop switch can be attached to the customer connection terminal strip position 2 A shut down will occur when active Wire as a normally open close to ground...

Page 13: ...arner scale sender of 240 ohms 33 ohms 240 0 bar and 33 7 bar Sender ground must be common with battery negative 5 Oil Pressure VDO PSI Oil pressure in PSI can be measured and displayed on the C3 modu...

Page 14: ...cleared quickly enough 4 Aux Throttle Up Mimics the front panel key press for speed control 5 Aux Throttle Down Mimics the front panel key press for speed control 6 Return to Idle Engine will resume i...

Page 15: ...tive Initial State Off Relay 2 Function Fuel Run 21 Pin G Polarity Positive Initial State On Relay 3 Function None Polarity Positive Initial State Off Relay 4 Function None Polarity Positive Initial S...

Page 16: ...reater than 600 Typically used to drive an auxiliary circuit such as louvers or send a signal to a monitoring station g Low Oil Press Alarm Relay closes if a low oil pressure shutdown is detected h Hi...

Page 17: ...nu options Press the UP arrow button to enter the menu Press the DOWN arrow button to reverse Exit Menu System Hold MENU button and press ENTER button To Change a Setting Press the ENTER button to bri...

Page 18: ...and Controller Alarms Engine Parameters Menu View ECU Engine Information Load Torque Oil Temp etc Engine Identification Menu Engine Model View Engine Serial View Module Information Menu Control Unit...

Page 19: ...tup Function Polarity Initial State Relay Output 2 Setup Pre Set to Fuel Run Relay Output 3 Setup Function Polarity Initial State Relay Output 4 Setup Function Polarity Initial State Relay Output 5 Se...

Page 20: ...Degrees F Engine High Temperature Pre Alarm Default 244 Degrees F Engine High Temperature Alarm Default 245 Degrees F Engine Temperature Alarm Time Delay Default 0 10 Battery Volt Check Default Off Lo...

Page 21: ...rip 1 Engage Speed 1 Engage Load 1 Engage Delay 1 Engage Interval 1 Release Trip 1 Release Speed 1 Release Load 1 Release Delay 1 Release Interval 2 Engage Trip 2 Engage Speed 2 Engage Load 2 Engage D...

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