Control Techniques COMMANDER SE Advanced User'S Manual Download Page 1

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Advanced User Guide

Commander SE

Variable speed drive for 3 phase induction

motors from 0.25kW to 37kW

Part Number: 0452-0049-04

Issue Number: 4

Summary of Contents for COMMANDER SE

Page 1: ...www controltechniques com EF Advanced User Guide Commander SE Variable speed drive for 3 phase induction motors from 0 25kW to 37kW Part Number 0452 0049 04 Issue Number 4 EF...

Page 2: ...tart inputs of the Drive should not be relied upon to ensure safety of personnel If a safety hazard could exist from unexpected starting of the Drive an interlock should be installed to prevent the mo...

Page 3: ...detector 89 3 13 Menu 14 PID control 94 3 14 Menu 15 Fieldbus option parameters 99 3 15 Menu 21 Second motor map 102 4 Drive Information 107 4 1 Power Terminal Connections 107 4 2 Commander SE power...

Page 4: ...2 11 Motorised potentiometer set up 172 12 12 Setting up Commander SE in torque mode 173 12 13 Torque control with speed override 173 12 14 Torque limiting 174 12 15 Keypad Terminal Control 175 12 16...

Page 5: ...cannot be used with the 2 wire EIA485 interface of the drive Therefore a suitable converter is required This converter must have the hardware and software support to tri state disable the transmit buf...

Page 6: ...s port of the Commander SE drive is double insulated from the power electronics and single insulated from the status relay contacts Providing that the voltage on the status relay contacts does not exc...

Page 7: ...t Shielded Plug Figure 1 2 Stewart Ferrule Crimp Hand tool and 5 2mm Cable Crimp Figure 1 3 RJ45 Hand tool Shielded and Unsheilded Dies All required components to terminate an RJ45 connector can be pu...

Page 8: ...ion 3 Fit the Ferrule flush with the cable insulation and crimp 4 Remove cable wrap and fan out cables in the required order Fit the cable spacer to within 2 5mm of the ferrule 5 Cut cable to 6mm abov...

Page 9: ...st the serial address of each drive to ensure that each drive has a unique address Therefore with the drive in the above condition all commissioning and operation can be done using the EIA485 communic...

Page 10: ...ol characters A list of all the relevant control characters in the ANSI protocol used when sending a message and receiving is as follows Address characters Each drive on an ANSI communications serial...

Page 11: ...the data has been corrupted or not See below for calculation of the BCC value depending on the data to be sent From all the above character types it is possible to group the correct characters togeth...

Page 12: ...drive has responded with a valid response another request for further data can be requested without the need for a full read message from the host The host can request to receive the same parameter d...

Page 13: ...ary the value of which is taken as a starting or result value The next character is 1 0011 0001 in binary which now has the exclusive or XOR operator act upon it With the previous result value a new r...

Page 14: ...e configured with a unique node address 1 4 2 Modbus frame specification The COMMANDER SE does not use the parity bit 1 4 3 Modbus register value All Commander SE parameters are mapped to the 4XXXX se...

Page 15: ...rite block in the order the data is received If a write fails due to an out of range value then the write block is terminated However the slave does not raise an exception response rather the error co...

Page 16: ...a sensitive nature that they are protected from being controlled by programmable inputs and functions and these are coded with a P in the following descriptions 2 1 Drive Reset A drive reset is requi...

Page 17: ...ip 10 20 B 19 Trip before parameter 18 10 21 B 20 Trip before parameter 19 10 22 B 21 Trip before parameter 20 10 23 B 22 Load display units Ld 4 21 B 23 Speed display units Fr 5 34 B 24 Customer scal...

Page 18: ...t speed reference 2 1000 0Hz RW Bi 0 0 L2 1 23 Preset speed reference 3 1000 0Hz RW Bi 0 0 L2 1 24 Preset speed reference 4 1000 0Hz RW Bi 0 0 L2 1 25 Preset speed reference 5 1000 0Hz RW Bi 0 0 L2 1...

Page 19: ...f the user requires to change the direction of rotation with a negative reference If it is not set all negative references are treated as zero Possible negative references are Preset speeds 1 to 8 Key...

Page 20: ...lso depend on the state of bit parameters 1 41 to 1 44 These bits are controlled by digital inputs such that references can be selected by external control If any of the bits are set the appropriate r...

Page 21: ...ence 1 and 3 preset speeds or analog reference 2 and 3 preset speed with only 2 digital inputs This parameter is the reference used when keypad reference is selected The range depends on the setting o...

Page 22: ...The actual reject band is therefore twice that programmed in these parameters the skip frequency parameters defining the centre of the band When the selected reference is within a band the lower limi...

Page 23: ...d away from the analog reference parameters 1 36 1 37 then negative values can be written to them over the serial interface These bits are provided for control by logic input terminals for external re...

Page 24: ...tly being selected If 1 49 1 or 2 then a value of 1 indicates that one of the analog references is being selected Selects the value of the keypad reference on power up 0 0 keypad reference is zero 1 L...

Page 25: ...lected by digital inputs 1 15 1 8 ref selected by setting of 1 15 Reference selected indicator 1 49 Preset select 0 1 45 Preset select 1 1 46 Preset select 2 1 47 M E N U 8 Priority 0 1 to 5 Reference...

Page 26: ...2 17 Acceleration rate 7 0 1 3200 0s 100Hz RW Uni 5 0 L2 2 18 Acceleration rate 8 0 1 3200 0s 100Hz RW Uni 5 0 L2 2 19 Jog acceleration rate 0 1 3200 0s 100Hz RW Uni 0 2 L2 2 20 Deceleration ramp sele...

Page 27: ...is fed to the frequency changing current controller and therefore the gain parameters 4 13 and 4 14 must be set up for optimum control In mode 1 the motor voltage is correctly set according to the mo...

Page 28: ...is recommended that the setting should be at least 50V higher than the maximum expected level of the DC Bus voltage If this is ignored the motor may fail to decelerate on a STOP command This paramete...

Page 29: ...ted to the preset speed being run to Although the acceleration rate can be set to 0 0 there is a minimum ramp time within the software of 0 1s 100Hz There are eight acceleration rates programmable for...

Page 30: ...s automatically selected depending on the preset reference selected Thus an deceleration rate can be programmed to operate with each preset reference Since the new ramp rate is selected with the new r...

Page 31: ...conds Although the deceleration rate can be set to 0 0 there is a minimum ramp time within the software of 0 1s 100Hz These bits are provided for control by logic input terminals for external ramp sel...

Page 32: ...2 26 2 27 2 28 9 1 2 3 4 5 6 7 8 Deceleration 1 Deceleration 2 Deceleration 3 Deceleration 4 Deceleration 5 Deceleration 6 Deceleration 7 Deceleration 8 0 0 1 1 2 19 Jog acceleration 2 29 Jog decelera...

Page 33: ...t speed window threshold defines the boundary around the set speed point in which the At speed indication 10 06 is set to 1 The At speed window is defined as Set speed 3 06 2 Parameter Range Type Defa...

Page 34: ...rence 1 03 Motor At or below minimum speed 10 04 Minimum speed 1 07 21 02 Zero speed 10 03 Zero speed threshold 3 05 Frequency error 3 06 2 Below set speed 10 05 10 07 Above set speed At speed 10 06 M...

Page 35: ...nce I max RW Bi 0 B 4 09 4 10 Not used 4 11 Torque mode selector 0 or 1 RW Bit 0 B 4 12 Not used 4 13 Current loop proportional gain 0 250 RW Uni 20 B 4 14 Current loop integral gain 0 250 RW Uni 40 B...

Page 36: ...ts consist of an active component and a magnetising component The three phase currents can be combined to form a resultant current vector as shown below This diagram assumes default parameters are set...

Page 37: ...uency 5 01 rated frequency 5 06 4 08 x 5 01 5 06 Units of rated active current This parameter defines the current limit as a percentage of 5 07 or 21 07 x 5 10 or 21 10 rated active current The maximu...

Page 38: ...ameter is 0 normal frequency control is used If this parameter is set to 1 the current demand is connected to the current PI controller giving closed loop torque current control as shown below The cur...

Page 39: ...llowing electrical circuit Where Vc represents the temperature of the motor Vin represents the amount of energy losses in the motor The energy loss in the motor is proportional to the current squared...

Page 40: ...or apply a restriction on the current limit The level of the accumulator is given by 4 19 4 012 1 e t 4 15 5 07 x 1 05 2 x 100 Units of motor rated active current This parameter indicates the drive l...

Page 41: ...0 1 0 1 1 0 Current limit 4 07 Overload detection 4 15 Motor thermal time constant 4 16 Motor protection mode Current measurement 4 01 Magnitude 4 17 Magnetising Active 4 02 Load 4 20 Overload accumu...

Page 42: ...nits 0 240V RW Uni EUR 400V units 400V 200V units 230V USA 400V units 460V 200V units 230V BF MC 5 10 Motor rated power factor 0 1 00 RW Uni 0 85 BS MC 5 11 No of motor poles 0 4 RW Uni Txt Auto 0 BS...

Page 43: ...eed of rotation is calculated as follows rpm 60 x frequency No of pole pairs 60 x 2 01 5 11 2 The result will be accurate providing the slip compensation has been set up correctly with the rated full...

Page 44: ...rward direction The opposite is true for reverse direction A value of zero entered into parameter 07 means slip compensation is disabled If the full load speed of the motor is above 9999rpm enter a va...

Page 45: ...iated Rotating autotune The drive will always carry out a rotating autotune on the motor in the forward direction of motor rotation even if the run reverse command is given to initiate the autotune ro...

Page 46: ...e stator resistance being measured is greater than the drive s internal maximum limit This can happen if a star connected motor is connected to a 200V Commander SE or a motor of a lower kW rating is c...

Page 47: ...d by 5 15 and 5 09 Fixed boost mode should be used for multiple motor applications Mode 3 The stator resistance and voltage offset are measured the first time the drive is enabled After test even if i...

Page 48: ...rmal model reduces the switching frequency in order to prevent the drive from tripping the drive s right hand display will alternately flash between the units it is currently displaying and hot Normal...

Page 49: ...ment procedure should be used either by using the autotune or selecting mode 0 see 5 14 When an autotune is carried out the calculated voltage offset is automatically saved The total leakage inductanc...

Page 50: ...able V F Voltage mode Voltage boost 5 12 5 13 5 14 5 15 Motor Map 2 Active 21 15 Motor Map 1 Rated frequency Rated current Rated F L Speed Rated voltage Rated P F Stator resistance Voltage offset 5 06...

Page 51: ...ption meter reset 0 or 1 RW Bit 0 B 6 18 6 21 Not used 6 22 Run time log Years Days 0 9 364 Years Days RO Uni S P B 6 23 Run time log Hours Minutes 0 23 59 Hours Minutes RO Uni S P B 6 24 Power meter...

Page 52: ...top after mains has been re applied will be according to the deceleration mode selected with the ramp mode parameter 2 04 When the drive goes into Mains Dip Ride through or Mains Stop Mode the left ha...

Page 53: ...itive frequencies 3 Only detect negative frequencies For the spinning motor software to function the drive must perform a non rotating autotune to measure a stator resistance see parameters 5 12 5 14...

Page 54: ...records the amount of time the drive has been running since it left the manufacturing plant Together with the previous parameter the drive records the amount of time the drive has been running since i...

Page 55: ...top The drive uses these sequencer bits to control the operation of the drive providing the keypad reference has not been selected If the keypad reference has been selected all the sequencing bits are...

Page 56: ...of the software Notes 1 The drive runs at the user reference when RUN is active and JOG is not active 2 The drive runs at the jog reference when JOG and RUN are active 3 The inverter is allowed to bec...

Page 57: ...serial communications The value set in parameter 6 41 is used to define and limit which functions can be controlled by the user i e Enable Run Forward Run Reverse etc This value only needs to be set...

Page 58: ...rameter 6 42 will allow the drive to be Enable Run Forward Run Reverse etc This is the binary code addition of the required operation of the drive From the examples in parameter 6 41 Example 1 To Enab...

Page 59: ...ters will not do anything 6 43 must be set back to 0 for terminal control Binary Code Bit Position Parameter 6 42 Function Parameter 6 41 Mask Bit Number 1 0 Drive Enable Mask bit 0 2 1 Run Forward Ma...

Page 60: ...tion meter 6 17 Run time clock 6 22 6 23 5 03 Motor power kW Power meter 6 24 MWh 6 25 kWh 6 26 Running cost Start Stop logic 6 04 9 10 11 D I G I T A L I N P U T S SEQUENCER Stop Mode 6 01 Mains loss...

Page 61: ...00 21 51 Menu parameter RW Uni R P P1 36 I 7 11 Analog input 2 mode selector 0 0 20 1 20 0 2 4 20 3 20 4 4 4 20 5 20 4 RW Uni Txt 4 4 20 L2 7 12 Analog input 2 scaling 0 00 2 50 RW Uni 1 0 B I 7 13 A...

Page 62: ...s used in the thermal management software see 10 18 and 5 18 The drive will also trip if the heatsink thermistor goes open circuit These parameters can be used to scale an input if so desired However...

Page 63: ...will switch from 0 to 1 to indicate that the current reference is less than 3mA Units Menu Parameter See parameter 7 33 for further set up information For default settings 0V 0Hz 10V value set in par...

Page 64: ...og output source It has a range of 0 to 1 for access via the drive s keypad but 0 to 2 when written to over the serial interface 0 Fr Frequency output Parameter 7 19 2 01 Post ramp speed reference 0V...

Page 65: ...7 11 7 13 Protection X 1 1 01 14 50 Destination 7 14 1 37 Default destination Destination 10 bit A D Scaling 7 08 0 1 Invert 7 09 1 01 14 50 7 10 Default destination 1 36 Monitor 7 01 2 X 1 Analog ref...

Page 66: ...RW Bit 0 L1 8 15 Digital input 5 invert 0 or 1 RW Bit 0 L1 8 16 Digital input 6 invert 0 or 1 RW Bit 0 L1 8 17 Relay state invert 0 or 1 RW Bit 0 L1 8 18 8 20 Not used 8 21 Digital input 1 destination...

Page 67: ...ve 1 active When programmed as a digital output this terminal is not affected by the logic polarity These parameters indicate the input state of the terminal 0 in active 1 active This parameter indica...

Page 68: ...olarity will only be implemented if the drive is disabled or tripped and the Stop Reset key is pressed or a Reset command is given over serial comms The Run terminals should be open when any change is...

Page 69: ...ircuit The motor thermistor going short circuit will not damage the drive There is not a parameter to display the motor temperature Connect the motor thermistor between 0V and terminal 13 When termina...

Page 70: ...ut 1 01 Destination source Any bit parameter 8 21 8 31 1 0 Input Output select 0 1 Input logic polarity 8 8 29 0 1 8 11 0 01 1 0 8 27 Source 8 17 Invert Monitor 8 07 10 01 Default source Drive healthy...

Page 71: ...rd Defined by 6 04 Monitor 8 03 Invert 0 1 8 13 Destination Any bit parameter 1 01 8 22 Default destination 6 29 Drive Enable Defined by 6 04 Invert 0 1 8 12 Monitor 8 04 Invert 0 1 8 14 1 01 Destinat...

Page 72: ...ion 12 13 Input logic polarity 8 29 0 1 1 14 Reference select 0 1 8 39 Disable 12 13 automatic set up Invert 0 1 8 16 Monitor 8 06 1 01 8 26 Destination Default destination 6 31 Motor thermistor selec...

Page 73: ...ni P 0 00 L3 9 07 Prog logic function source 2 invert 0 or 1 RW Bit 0 L3 9 08 Prog logic function output invert 0 or 1 RW Bit 0 L3 9 09 Prog logic function delay 0 0 25 0 secs RW Uni 0 L3 9 10 Prog lo...

Page 74: ...s to the logic function are non valid then the logic output will always be a 0 If one input source is left at its default value of 0 00 or one input source is non valid its input is taken as 1 so that...

Page 75: ...r is set to 1 00 a 100 level on the motorised pot will cause the programmed destination parameter to be at its maximum value This needs to be set up with the parameter that the motorised pot is to con...

Page 76: ...76 Commander SE Advanced User Guide Issue Number 4...

Page 77: ...ed 10 17 Motor current overload indicator 0 or 1 RO Bit P B 10 18 Drive temperature alarm indicator 0 or 1 RO Bit P B 10 19 General drive alarm 0 or 1 RO Bit B 10 20 Last trip 0 200 RO Txt S P B 10 21...

Page 78: ...he drive is running This parameter is set when the absolute value of the ramp output is below the At speed window The At speed window is Set speed Parameter 3 06 2 Parameter is only set if drive is ru...

Page 79: ...the drive thermal model is above 135 C or if the heatsink temperature has made the switching frequency decrease The following table indicates how the switching frequency is controlled Commander SE Siz...

Page 80: ...ramp times Phase to phase or phase to earth short circuit at drive output Drive requires autotuning to motor or motor connections changed re autotune drive to motor see parameter 5 12 OI br 4 Overcurr...

Page 81: ...required before a second short time overload can be applied without damage Parameter 10 31 defines the time for the resistor to fall to ambient temperature but this does not mean that this amount of...

Page 82: ...en the reset count reaches the programmed value any further trip of the same value will not incur an auto reset If there has been no trip for 2 minutes then the reset count is cleared Auto reset will...

Page 83: ...ations for an example of using the user trip This parameter gives an indication of braking resistor temperature based on the model described above see 10 30 and 10 31 Zero indicates the resistor is cl...

Page 84: ...50mS RW Uni 20 BF L1 11 27 11 28 Not used 11 29 Drive software version 1 00 9 99 RO Uni P I 11 30 User security code 0 9999 RW Uni S P 0 B 11 31 Not used 11 32 Drive rated continuous current 1 50 70 0...

Page 85: ...apter 1 Serial Communications For information on Fieldbus options contact your local Drive Centre or Distributor When in the F bUS mode the drive address and baud rate are unaffected by parameters 11...

Page 86: ...the sub version of drive software fitted Indicates the version of DSP software fitted Sets the timeout in seconds for the drive display to revert to status mode from parameter mode following no action...

Page 87: ...o the drive and then the drive will trip with C rtg 11 42 Parameter cloning 0 4 0 RW Uni Txt R 0 no Do nothing 1 rEAd When this is set and the user performs a drive reset by pressing the STOP RESET ke...

Page 88: ...must be performed When this bit is set to 1 the Motor two parameter set becomes active The following parameter changes are made Changes will only be implemented when the drive is in a disabled state...

Page 89: ...level 0 0 100 0 RW Uni 0 0 L3 12 05 Threshold detector hysteresis 0 0 25 0 RW Uni 0 0 L3 12 06 Threshold detector output invert 0 or 1 RW Bit 0 L3 12 07 Threshold detector destination 0 00 21 51 Menu...

Page 90: ...cur on the output The upper limit for switching is therefore Level Hyst 2 and the lower level will be Level Hyst 2 This parameter is used to invert the logic state of the threshold output if required...

Page 91: ...minal to control this bit Units Menu Parameter This parameter defines the parameter that the variable selector is to control Only parameters which are not protected can be setup as a destination If a...

Page 92: ...evel 12 05 Hysteresis 0 01 12 03 Source Threshold exceeded 12 01 1 0 12 06 Invert 1 01 Destination Any bit parameter 12 07 Hysteresis 12 05 Threshold exceeded 12 01 12 04 of maximum of 12 03 Threshold...

Page 93: ...Commander SE Advanced User Guide 93 Issue Number 4...

Page 94: ...0 B 14 08 PID enable 0 or 1 RW Bit 0 L3 14 09 Optional PID enable source parameter 0 00 21 51 Menu Parameter RW Uni P 0 00 B 14 10 PID proportional gain 0 2 50 RW Uni 1 00 L3 14 11 PID integral gain...

Page 95: ...ll take twice this time This parameter must be at 1 for the PID controller to operate if it is 0 the PID output will be 0 If any changes are made to 14 10 14 11 or 14 12 then the PID Enable must be se...

Page 96: ...on valid parameter is programmed the output is not routed anywhere If the PID is to control speed then it is suggested that one of the preset speed parameters is entered here When this parameter is se...

Page 97: ...onitors the reference input of the PID controller This parameter monitors the feedback input of the PID controller This parameter monitors the error of the PID controller 14 20 PID reference 100 0 RO...

Page 98: ...98 Commander SE Advanced User Guide Issue Number 4...

Page 99: ...nge Type Default Setting 15 01 Fieldbus ID 0 255 RW Uni 0 15 02 Fieldbus software version Vxx yy 0 99 99 RW Uni 0 15 03 Fieldbus node address 0 255 RW Uni 0 15 04 Fieldbus baud rate 0 9 RW Uni 0 15 05...

Page 100: ...e selected data format mode depends on the fieldbus module fitted See relevant fieldbus manual for data format mode settings Network Cycles per Second 15 01 Fieldbus ID 0 255 0 RW Uni Fieldbus ID Not...

Page 101: ...d Cleared once defaults are loaded Indicates the software sub version of the fieldbus module software 15 07 Trip delay time 0 9999 0 ms RW Uni 15 08 Endianism 0 or 1 0 RW Bit 15 09 15 10 Unused parame...

Page 102: ...21 06 Motor 2 rated frequency 1000 0 Hz RW Uni EUR 50 0 USA 60 0 BS MC 21 07 Motor 2 motor rated current 0 Drive rating RW Uni Drive rating BS MC 21 08 Motor 2 motor rated full load rpm 0 9999rpm RW...

Page 103: ...rameter 05 is changed from A1 A2 to A1 Pr etc through the drives keypad parameter 21 03 will change accordingly as per the above numerical value Also the destination parameters of terminals 12 and 13...

Page 104: ...oad rpm is used with the motor rated frequency and No of poles to calculate the rated slip of the induction machine in Hz rated slip motor rated frequency no of pole pairs x motor full load rpm 60 21...

Page 105: ...up accurately The power factor is used in conjunction with the motor rated current 21 07 to calculate the rated active current Enter this from the name plate of the motor When a rotating autotune is c...

Page 106: ...urrent flows shown as Voffset This includes IGBT voltage drops etc To obtain good performance at low frequencies where the machine terminal voltage is small this offset must be taken into account The...

Page 107: ...inal connections L1 L2 N PE U V W Optional RFI filter Optional line reactor Mains Supply Fuses L1 L2 N Supply Ground Motor Motor Ground Circuit breaker Isolator Optional Motor Ground L1 L2 L2 L1 L3 PE...

Page 108: ...contact in line with braking resistor 4 2 Commander SE power circuit layouts Figure 4 4 Commander SE size 1 power circuit layout Figure 4 5 Commander SE size 2 3 and 4 power circuit layout Commander...

Page 109: ...holes can be used for control cables but this should be separate from any power cables Size 5 has a separate gland plate with two 22mm holes for the control cables Table 4 1 Gland plate hole dimensio...

Page 110: ...erial communication connections can be made via the RJ45 connector see Figure 4 8 PIN 2 RXTX PIN 3 0V PIN 4 26V 10 7 100mA serial communications PIN 6 TX Enable PIN 7 RX TX When using a suitable seria...

Page 111: ...ed if a negative voltage greater than 1V is applied to them The remote current speed reference input circuit incorporates a protection circuit to prevent any internal damage within the drive in the ev...

Page 112: ...This can be done by setting Parameter 35 to mode 2 or 3 so that the terminals are set up as Run Stop terminals and not Run Forward Run Reverse terminals 6 Analog voltage output Default Motor Speed See...

Page 113: ...igital output source parameter 8 21 The DSP is run on a 6kHz cycle and the information is passed across the serial comms link on this cycle time Example The maximum update time for the drive healthy r...

Page 114: ...Only the surfaces of the enclosure that are unobstructed not in contact with a wall or floor can dissipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Wher...

Page 115: ...red volume of ventilating air from Where V Air flow in m3 per hour Tamb Maximum ambient temperature in C outside the enclosure Ti Maximum ambient temperature in C inside the enclosure P Power in Watts...

Page 116: ...77 97 130 SE23400300 95 122 159 SE23400400 126 158 192 Part Number Max Power Losses W Part Number Max Power Losses W 4200 6101 6 4200 6301 12 4 4200 6102 6 4200 6302 19 5 4200 6103 6 4200 6303 10 8 42...

Page 117: ...mber 4 4 9 Derating Curves 4 9 1 Commander SE Size 1 There is no derating on 0 25kW and 0 37kW drives 0 55kW 0 75kW NOTE 10 20 30 40 50 60 1 2 3 3 4 Ambient C o FLC A 3 6kHz 12kHz 10 20 30 40 50 60 1...

Page 118: ...ed User Guide Issue Number 4 4 9 2 Commander SE Size 2 200V 0 75kW 1 3 phase 200V 1 1kW 1 3 phase 10 20 30 40 50 60 1 2 3 3 4 Ambient C o FLC A 12kHz 3 6kHz 10 20 30 40 50 60 1 2 3 3 4 Ambient C o FLC...

Page 119: ...dvanced User Guide 119 Issue Number 4 200V 1 5kW 1 3 phase 200V 2 2kW 1 3 phase 10 20 30 40 50 60 1 2 3 4 Ambient C o FLC A 5 6 3 6 12kHz 7 8 10 20 30 40 50 60 1 2 3 4 Ambient C o FLC A 5 6 3 6kHz 7 8...

Page 120: ...ssue Number 4 200V 4kW 3 phase 400V 0 75kW 3 phase 10 20 30 40 50 60 2 4 8 6 16 Ambient C o FLC A 3kHz 12kHz 10 12 14 18 6kHz 10 20 30 40 50 60 1 2 3 3 Ambient C o FLC A 3kHz 12kHz 0 5 1 5 2 5 6kHz Ty...

Page 121: ...SE Advanced User Guide 121 Issue Number 4 400V 1 1kW 3 phase 400V 1 5kW 3 phase 10 20 30 40 50 60 1 2 3 3 Ambient C o FLC A 3kHz 12kHz 0 5 1 5 2 5 6kHz 10 20 30 40 50 60 2 4 Ambient C o FLC A 3 6 12k...

Page 122: ...mander SE Advanced User Guide Issue Number 4 400V 2 2kW 3 phase 400V 3kW 3 phase 10 20 30 40 50 60 2 4 Ambient C o FLC A 3 6kHz 1 3 5 6 12kHz 10 20 30 40 50 60 2 4 Ambient C o FLC A 3 6kHz 1 3 5 6 12k...

Page 123: ...Commander SE Advanced User Guide 123 Issue Number 4 400V 4kW 3 phase 10 20 30 40 50 60 2 4 Ambient C o FLC A 3kHz 1 3 5 6 12kHz 7 8 9 10 6kHz...

Page 124: ...vanced User Guide Issue Number 4 4 9 3 Commander SE Size 3 200V 5 5kW 200V 7 5kW 10 20 30 40 50 60 Ambient C o FLC A 3kHz 12kHz 6kHz 10 30 25 20 15 5 10 20 30 40 50 60 Ambient C o FLC A 3kHz 12kHz 6kH...

Page 125: ...er SE Advanced User Guide 125 Issue Number 4 400V 5 5kW 400V 7 5kW 10 20 30 40 50 60 2 4 8 6 Ambient C o FLC A 3 6kHz 12kHz 10 12 14 10 20 30 40 50 60 2 4 8 6 16 Ambient C o FLC A 3kHz 12kHz 10 12 14...

Page 126: ...SE Advanced User Guide Issue Number 4 4 9 4 Commander SE Size 4 11kW 15kW 10 20 30 40 50 60 5 Ambient C o FLC A 6kHz 12kHz 10 15 20 25 3kHz 10 20 30 40 50 60 5 Ambient C o FLC A 6kHz 12kHz 10 15 20 2...

Page 127: ...E Advanced User Guide 127 Issue Number 4 18 5kW 4 9 5 Commander SE Size 5 22kW 10 20 30 40 50 60 5 Ambient C o FLC A 6kHz 12kHz 10 15 20 25 30 35 3kHz 40 10 20 30 40 50 10 Ambient C o FLC A 6kHz 20 30...

Page 128: ...128 Commander SE Advanced User Guide Issue Number 4 30kW 37kW 10 20 30 40 50 10 Ambient C o FLC A 6kHz 20 30 40 50 3kHz 60 10 20 30 40 50 10 Ambient C o FLC A 6kHz 20 30 40 50 3kHz 60 70...

Page 129: ...UV reset level 235V 460V UV trip level 180V 400V Standard ramp voltage 2 08 390V EUR 750V USA 775V Drive Bus capacitance uF Bus inductance mH Drive Bus capacitance uF Bus inductance mH SE11200025 390...

Page 130: ...cable means that the cable length limits shown in the table must be observed Failure to do so can result in spurious OI AC tripping of the drive If longer cable lengths are required consult your local...

Page 131: ...a Variac single and three phase Provided the DC electrolytic capacitors are reformed at the end of each and every 2 year storage period the drive can be stored indefinitely The reforming process is ca...

Page 132: ...may be fitted to the drive to dissipate this returned energy The internal braking control circuitry constantly monitors the drives DC Bus to determine when the braking resistor should be operated Fig...

Page 133: ...he speed falls below base speed Example The information required to calculate the size of the braking resistor is as below Inertia J 2kg m Braking cycle 10 seconds in every 60 seconds Time required to...

Page 134: ...te the required power rating of the resistor Now calculate the value of the braking resistor For this example use 120 which is the nearest value in the E12 range of resistors In practice use a resisto...

Page 135: ...find the time that the thermal overload relay will take to trip e g 5 seconds approximately Check that the braking resistor can tolerate the overload current for this duration Braking resistors must b...

Page 136: ...drive detects an OI AC overcurrent trip on power up the drive will trip on HF02 and not OI AC HF03 If a Commander SE is fitted with a heatsink cooling fan and it stops working the drive will trip on...

Page 137: ...They can be ordered using the above part numbers or Skot reference numbers Line reactors also improve the input current waveform and reduce the input current harmonic levels Further information is inc...

Page 138: ...ive does not of itself cause periodic voltage fluctuation in normal operation The installer must ensure that the control of the drive is such that periodic fluctuations in supply current do not infrin...

Page 139: ...Commander SE Advanced User Guide 139 Issue Number 4 Figure 6 3 Input line reactor 4402 0226 All dimensions in mm Figure 6 4 Input line reactor 4402 0227 All dimensions in mm...

Page 140: ...140 Commander SE Advanced User Guide Issue Number 4 Figure 6 5 Input line reactor 4402 0228 All dimensions in mm Figure 6 6 Input line reactor 4402 0229 All dimensions in mm...

Page 141: ...Commander SE Advanced User Guide 141 Issue Number 4 Figure 6 7 Input line reactor 4402 0232 All dimensions in mm Figure 6 8 Input line reactor 4400 0240 All dimensions in mm...

Page 142: ...142 Commander SE Advanced User Guide Issue Number 4 Figure 6 9 Input line reactor 4400 0241 All dimensions in mm...

Page 143: ...manufactured locally as per the following drawings as they are not available through Control Techniques Not available for Commander SE size 1 and 5 size 5 can be through hole mounted as standard Figur...

Page 144: ...144 Commander SE Advanced User Guide Issue Number 4 Figure 7 3 Commander SE Size 4 All dimensions in mm...

Page 145: ...e The brackets can either mount directly onto the cubicle backplate or if a Schaffner RFI filter is being used between the filter and the drive These brackets are supplied as a kit with all the approp...

Page 146: ...e 9 1 for minimum and recommended braking resistor values When using the braking resistor mounting bracket as described in Chapter 8 Braking resistor brackets it is advised that no more than two resis...

Page 147: ...imes The following table gives the maximum ON times that the resistor can withstand without the element being damaged The table also gives the minimum OFF times before the next pulse to ensure that th...

Page 148: ...1 8 SE2D200110 50 100 1 8 SE2D200150 50 75 2 4 SE2D200220 40 50 3 5 SE23200400 30 30 5 9 SE23400075 100 200 3 4 SE23400110 100 200 3 4 SE23400150 100 200 3 4 SE23400220 75 100 6 9 SE23400300 75 100 6...

Page 149: ...racket Screen Terminal Blocks Included in the Size 3 and 4 kits are SK20 screen terminal blocks They provide a very easy but more expensive method of connecting the cable screens to the screening brac...

Page 150: ...1 Low cost filter dimensions Drive A B C D E F Cable Length Size mm in mm in mm in mm in mm in mm in mm in 1 242 9 528 195 7 677 100 3 937 40 1 575 225 8 858 80 3 150 190 7 480 2 330 13 281 11 063 14...

Page 151: ...r Dimensions Cable length 4200 6204 250mm 9 843in 4200 6304 300mm 4 811in M5 Z A B C D E F G Z mm in mm in mm in mm in mm in mm in mm in mm in 119 4 685 98 5 3 878 85 5 3 366 57 6 2 268 109 4 291 51 2...

Page 152: ...6 Figure 11 6 RFI filter dimensions C F A B D E G A B C D E F G Z mm in mm in mm in mm in mm in mm in mm in mm in 4200 6116 337 13 27 259 5 10 22 90 3 54 100 3 94 275 10 83 50 1 97 290 11 42 7 0 28 42...

Page 153: ...to SE2D200220 4200 6202 Y Y Y 100 330 4200 6304 Y Y 15 49 4200 6207 Y Y Y 45 148 Used with Filter Part No Filter Type Mounting Max motor cable length Standard Low leakage Low cost Footprint Side m ft...

Page 154: ...rent rating W kg lb mA mA Nm lb ft A 4200 6201 10 1 20 1 2 2 6 89 128 0 8 0 6 26 4200 6202 10 1 20 1 1 2 4 45 7 184 2 0 8 0 6 16 4200 6203 15 4 20 1 3 2 9 26 4 106 3 0 8 0 6 26 4200 6204 6 20 0 7 1 5...

Page 155: ...ive If the length does not exceed the recommended maximum cable length then an output inductor should be used Where it is unavoidable to use individual cables to each motor as in Figure 11 8 an output...

Page 156: ...drive is rated for 150 i e k 1 5 but increased cable driving capability is achieved if this can be reduced For many applications 1 25 is acceptable and for fan pump applications 1 1 may be acceptable...

Page 157: ...ression P 0 8fsCV2 DC where Fs switching frequency The factor 0 8 is a rough estimate of the fraction of the total losses which are dissipated in the choke Note that the loss is proportional to the sw...

Page 158: ...is excessive so reduce the switching frequency to 3kHz giving 129W 129W Step 8 0 2 fo max LIn2 16W so heating would be excessive R 161 so use 150 or 180 with a power rating 150W Drive set up The Comma...

Page 159: ...a number of drives Make each connection through a 300mA diode For each additional three drives connect another terminal 7 through a diode Ensure that the controlling signal produces definite logic sta...

Page 160: ...f terminals 9 10 and 11 6 04 4 Perform a save routine xx 00 1000 and press the red Stop Reset button on the drive 8 22 6 34 Assigns the Run function to terminal 9 8 23 6 39 Assigns the Stop function t...

Page 161: ...minal 2 controls analog reference 1 which is called the local speed reference The cur rent reference on terminal 5 controls analog reference 2 which is called the remote speed reference Both of these...

Page 162: ...e minimum of downtime Alternatively If it is required that the drive trips on cL and the reference must be changed back to analog reference 1 to allow the application to continue running the variable...

Page 163: ...a Save routine xx 00 1000 and press red Stop Reset button on the drive Connections Control signal terminal block Operation When the drive goes into current overload and OVL flashes on the display the...

Page 164: ...igital input should be programmed to 11 45 to select the second motor map The second motor map will only be implemented when the drive is in the inhibit ready or tripped modes A parameter in Menu 21 2...

Page 165: ...will show the programmed second motor map parameters There is a delay of approximately 1 second for the digital output to change state when changing from one motor map to the other 0V 24V LP1 0610BD...

Page 166: ...ed to analog input 1 14 04 1 28 PID feedback source assigned to preset speed 8 14 10 1 00 PID proportional gain 14 11 0 PID integral gain 14 12 0 PID derivative gain 14 13 45 PID output limited to 45...

Page 167: ...ed to preset speed 8 14 10 1 00 PID proportional gain 14 11 0 PID integral gain 14 12 0 PID derivative gain 14 13 100 Allows the whole reference to pass through to the scaler 14 14 0 PID output can ne...

Page 168: ...a Save routine xx 00 1000 and press red Stop Reset button on the drive From the above Brake release Drive healthy not zero speed 2Hz 4 01 threshold The digital output signal MUST be fed through the dr...

Page 169: ...rs 02 set the appropriate motor rated frequency 06 set the appropriate motor rated current 07 0 disable slip compensation 08 set the appropriate motor rated voltage 09 set the appropriate motor rated...

Page 170: ...9 Delay Brake release relay coil 0V 0V common Local voltage speed reference input A1 10V reference output 0V common Remote current speed reference input A2 Analog output motor speed 24V output Digital...

Page 171: ...24V output Digital output Digital enable reset Run forward Run reverse Local A1 Remote A2 speed reference Jog 24V output 1 2 3 4 5 6 7 8 9 Status relay Drive healthy Status relay Drive healthy Q6 K1...

Page 172: ...to memorise its value Parameter set up 8 39 1 Disable auto set up of terminals 12 and 13 8 31 0 Digital input 1 terminal 8 set as an input 8 21 9 28 Digital input 1 terminal 8 assigned as RESET for m...

Page 173: ...7 10 4 08 Analog input 1 destination parameter to torque reference 7 14 1 06 Analog input 2 destination parameter to control maximum speed clamp 7 12 0 04 Analog input 2 scaling set to limit maximum...

Page 174: ...ue control as normal The maximum output frequency of the Drive is set by the value of preset speed 1 20 When either the run forward or run reverse terminals are opened the PID loop will be enabled thi...

Page 175: ...15 Keypad Terminal Control The set up below allows the drive to be started and stopped from the drives terminals and for the speed of the motor to be controlled by the keypads up and down buttons Thi...

Page 176: ...60 to get a time of 20 minutes 12 17 Variable Select Set up Selecting two levels of Voltage boost The Variable Selector allows a second value to be switched to one parameter on a particular operation...

Page 177: ...ters 1 21 and 1 22 0 0 Mode 0 A1 A2 0 1 Mode 1 A1 Pr 0 2 Mode 2 A2 Pr 0 3 Mode 3 Pr 0 4 Mode 4 PAd 0 5 Mode 5 Prc 12 18 Analog input trim The following set up allows analog input 1 to be used as the m...

Page 178: ...ercentage 14 03 7 02 PID reference source to analog input 2 percentage 14 04 1 21 PID feedback source to preset speed 1 14 08 1 PID enabled 14 11 0 PID integral gain to zero 14 13 25 PID high limit to...

Page 179: ...n be set up to switch on an integrated motor cooling fan when the drive speed falls below 50 Parameter set up 12 03 5 01 Threshold detector source parameter assigned to motor frequency 12 04 50 Thresh...

Page 180: ...speed demand for the drive should vary inversely proportional to the system process error i e as the pressure increases the drive s speed decreases and vice versa Level control The system will regula...

Page 181: ...d to feedback signal from current transducer Set 14 08 1 Enable PID Set 14 16 1 36 PID output assigned to control the final speed reference which will increase or decrease automatically depending on t...

Page 182: ...vert 9 04 1 12 Logic function source 1 to reverse selected bit 9 10 12 10 Logic function destination to variable select selector bit 12 08 1 23 Variable selector source 1 to preset 3 12 09 1 22 Variab...

Page 183: ...enable latching run inputs Perform a Save routine xx 00 1000 and press red Stop Reset button on the drive Operation When the normally open Run Forward switch on terminal 10 is momentarily closed the d...

Page 184: ...top Reset button on the drive Operation When the normally open Run switch on terminal 10 is momentarily closed the drive will enable and run in the forward direction to the set speed controlled by the...

Page 185: ...ill be set to 50 0 which is the standard setting for a 50Hz motor When the drive is given a run command and the motor frequency is increased the correct V f profile will be followed until the motor fr...

Page 186: ...mately 10 trim on 50 or 60Hz set ups If the maximum speed is set greater than this the value of parameter 14 15 should be reduce accordingly to give the required trim Operation The set speed of the dr...

Page 187: ...pad bottom line display set up Keypad buttons set up Drive parameters set up Perform a save routine xx 00 1000 and press the red Stop Reset button on the drive Perform a Universal Keypad save routine...

Page 188: ...macro buttons F1 and F3 are latching so they need to be pressed twice to clear i e pressing F1 starts the increase in speed a second press of F1 stops the increase in speed Keypad top line display se...

Page 189: ...tton on the keypad Parameter Description Value 99 23 F1 button assignment 2 Values 99 25 F1 button destination 815 99 26 F1 button destination value 1 1 99 27 F1 button destination value 2 0 99 33 F3...

Page 190: ...otor speed to compensate for the increase in stator resistance This is particularly important in high starting torque applications where the stator voltage drop will be greater due to the increase in...

Page 191: ...than uses this figure to compensate for the volt drop to make sure it is applying the correct voltage to the motor Rotating autotune As well as measuring the motors stator resistance and system volta...

Page 192: ...tor is set so that the drive calculates the correct active current The amount of slip compensation to be applied to the motor is calculated from the following equation If the power factor is set incor...

Page 193: ...t at the set motor rated voltage Standard Ramp with Normal Motor Voltage Parameter 2 04 1 The drive will try to stop the motor at the deceleration rate programmed in parameter 02 The drive may increas...

Page 194: ...ction of zero speed Time DC injection braking stop The drive will enter one of the above stopping modes when the enable run forward run reverse run or not stop terminals are opened depending on the pr...

Page 195: ...at 5Hz Phase 2 DC current is injected into the motor at a level specified by parameter 6 06 and for a time specified by parameter 6 07 The drive automatically senses low speed so therefore it adjusts...

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Control Techniques COMMANDER SE, Advanced User'S Manual

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