background image

10

CONTRACOR® Version 1.7

6. Troubleshooting

Choking.

If neither abrasive, nor air comes out of the nozzle, relieve pressure and depressurize the 
machine, then ensure that the nozzle is not choked.  If only air without any abrasive comes 
out of the nozzle, fully open the metering valve, and then quickly close and open again 
the lower ball valve of the line. If these actions do not help to relieve the pressure in the 
machine, open the inspection door and ensure that there is no foreign matter in the tank 
(stones, paper, etc.).

Abrasive surges.

During start-up of the machine abrasive surges are normal to a certain degree. However 

id abrasive surges continue, you should stabilize the abrasive flow by quick closing and 

opening of the line lower ball valve. Abrasive surges often result from elevated moisture 
content in compressed air system. Installation of additional moisture and oil separator can 

solve this problem.

Wet abrasive removal.

To remove wet abrasive from machine tank you should disconnect the blasting hose and 
remove rubber gaskets at machine hose coupling. Then you must fully open the metering 
valve and close the lower ball valve in the machine compressed air line. With such valve 

configuration compressed air will only enter the machine tank and press wet abrasive out of 

the tank.

6.1 RC system troubleshooting

The following list of checks can be used for determining problems in case the RC system 
does not function properly:

1. Study RCV User Manual

2. Visually check all air hoses and connections to ensure that there are no air leaks.

3. Ensure that the safety and drain valve are closed.

4. Check the RC handle for air leaks:

— when the key is not depressed, the air should come only out of the body vent.

— when the key is depressed no air should come out of the handle.

Summary of Contents for BlastRazor Z-100RC

Page 1: ...400201 Abrasive Blasting Machines BlastRazor Z 100RC BlastRazor Z 200RC OPERATION MANUAL Version 1 7 EN DE Sandstrahlmaschinen BlastRazor Z 100RC BlastRazor Z 200RC BEDIENUNGSANLEITUNG Version 1 7 Sei...

Page 2: ...Troubleshooting 10 7 Specification 12 ATTENTION READ AND FULLY UNDERSTAND THIS MANUAL BEFORE STARTING WORK THE FOLLOWING INFORMATION IS IMPORTANT FOR SAFETY AND HEALTH OF OPERATOR AND PERSONNEL IN VIC...

Page 3: ...g operation 3 Point the nozzle only at the area to be cleaned 4 Use only dry well sieved abrasive materials appropriate for abrasive blasting operations 4 Use only dry well sieved abrasive materials a...

Page 4: ...4 CONTRACOR Version 1 7 2 Package and description 8 2 13 14 4 5 1 3 6 7 9 11 10 12 Fig 2 1...

Page 5: ...sting Machine 200l screen cover moisture and oil separator filter CAF 1 remote control unit RCV remote control handle DMH abrasive metering valve FSV RC twin hose TWINLINE 20m fitting set for RC hose...

Page 6: ...onal 5 Fix RC handle DMH to the blasting hose using clamp bands right behind the nozzle holder 6 Werecommendtoconnect a twinhoseTwinlinetotheblastinghoseusingclampbandsevery1 5m ATTENTION ALWAYS USE A...

Page 7: ...e of the compressor cause a serious damage 2 Ensure that abrasive blasting machine is filled with abrasive 3 Ensure that the necessary safety measures for you and others are observed protective equipm...

Page 8: ...g operations the less abrasive you use the better 3 To stop operation you should release the lever the holder automatically returns to its initial position 4 3 Shut down abrasive blasting operations 1...

Page 9: ...VE BLASTING OPERATIONS NEVER USE WET UNSIFTED ABRASIVE MATERIALS 5 2 Daily maintenance 1 Check the control valve for water presence If water is present check the CAF 3 filter state 2 Ensure that the r...

Page 10: ...d moisture content in compressed air system Installation of additional moisture and oil separator can solve this problem Wet abrasive removal To remove wet abrasive from machine tank you should discon...

Page 11: ...RCV does not open Safety drain valve is still open Close the safety drain valve Air feed to abrasive blasting machine is not sufficient Dismantle the control valve all parts should rotate freely RC co...

Page 12: ...200RC 1 80900016 Pressure vessel 1 80900017 Pressure vessel 1 2 88200003 Screen 1 88200004 Screen 1 7 Specification 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30...

Page 13: ...0950 O Ring 1 1 14 10110960 Pressurizing valve 1 1 15 10110870 Remote control valve RCV assy with silenser 1 1 16 10110930 Moisture separator CAF 3 1 1 17 10110850 Metering valve FSV 1 1 18 10110911 N...

Page 14: ...1 36 10110828 Ball valve 1 1 37 28300005 Wheel 2 28300006 Wheel 2 38 64110022 Washer 2 64110026 Washer 2 39 60210440 Safety splint 2 2 40 10110880 Handle DMH 1 1 41 10112401 Fitting 2 2 42 10112402 Fi...

Page 15: ...behebung 23 7 bersichtszeichnung 25 ACHTUNG BITTE LESEN SIE DIESES HANDBUCH VOR GEBRAUCH DER MASCHINE GENAU DURCH DIE FOLGENDEN INFORMATIONEN SIND WICHTIG F R DIE SICHERHEIT UND GESUNDHEIT DES ANWENDE...

Page 16: ...Verwenden Sie nur geeignete trockene und gut durchgesiebte Strahlmaterialien 5 Alle Personen ohne Schutzausr stung m ssen au erhalb des Arbeitsbereiches bleiben 6 Bevor Sie mit der Strahlarbeit beginn...

Page 17: ...17 CONTRACOR BlastRazor Z 100RC BlastRazor Z 200RC Art 10400101 10400201 2 Ansicht Arbeitsaufbau 8 2 13 14 4 5 1 3 6 7 9 11 10 12 Abb 2 1...

Page 18: ...eckel Wasserabscheider CAF 3 Fernbedienungsventil RCV Fernbedienungshebel DMH Mischventil f r Strahlmittel FSV Doppelschlauch TWINLINE 20 m Anschluss Set f r Fernbedienungsschlauch 10110870 RCV Fernbe...

Page 19: ...berpr fen Sie ob alle Verbindungen leckfrei sind 4 Stellen Sie sicher dass alle Verbindungen an der Fernbedienung DMH und dem Fernbedienungsventil richtig und den Farbmarkierungen entsprechend angesch...

Page 20: ...4 1 Arbeitsbeginn 1 berpr fen Sie alle Verbindungen vom Kompressor bis zur D se schlechte Verbindungen k nnen eine ernste Gefahr darstellen 2 Stellen Sie sicher dass Strahlmittel im Kessel ist 3 Achte...

Page 21: ...ilt je weniger Strahlmittel verwendet wird desto besser 3 Um die Arbeit zu beenden lassen Sie den Hebel los worauf er in seine Ausgangsposition zur ckkehrt und der B gel hochklappt 4 3 Beenden der Arb...

Page 22: ...ienungsventil auf Wasser Falls Wasser im Modul ist berpr fen Sie den Zustand des CAF 3 l und Feuchtigkeitsabscheiders 2 berpr fen sie den Zustand der Gummieinlagen der Fernbedienung DMH Falls Sie scha...

Page 23: ...ystem zur ckzuf hren Die Installation eines zus tzlichen l und Feuchtigkeitsabscheiders kann dieses Problem verhindern Entfernen von feuchtem Strahlmittel Um feuchtes Strahlmittel aus dem Kessel zu en...

Page 24: ...das Entleerungsventil Die Luftzufuhr zur Strahlmaschine reicht nicht aus Zerlegen und berpr fen Sie das RCV Ventil Alle Teile sollten leichtg ngig sein Fernbedienungsventil RCV schlie t nicht Die Luf...

Page 25: ...ichnung Menge BlastRazor Z 100RC BlastRazor Z 200RC 1 80900016 Druckbeh lter 1 80900017 Druckbeh lter 1 2 88200003 Sieb 1 88200004 Sieb 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23...

Page 26: ...til 1 1 15 10110870 Fernbedienungsventil RCV komplett mit Schalld pfer 1 1 16 10110930 Feuchtigkeitsabscheider CAF 3 1 1 17 10110850 Strahlmittelventil FSV 1 1 18 10110911 Doppelnippel gummiert 2 2 19...

Page 27: ...lhahn 1 1 36 10110828 Kugelhahn 1 1 37 28300005 Rad 2 28300006 Rad 2 38 64110022 Unterlegscheibe 2 64110026 Unterlegscheibe 2 39 60210440 Sicherungssplint 2 2 40 10110880 Handhebel DMH 1 1 41 10112401...

Page 28: ...28 CONTRACOR 1 7 1 29 2 30 3 32 4 33 5 35 6 36 7 38 Contracor Contracor...

Page 29: ...29 CONTRACOR BlastRazor Z 100RC BlastRazor Z 200RC Art 10400101 10400201 1 1 2 3 4 5 6...

Page 30: ...30 CONTRACOR 1 7 2 8 2 13 14 4 5 1 3 6 7 9 11 10 12 2 1...

Page 31: ...rt 10400101 10400201 2 1 10400101 BlastRazor Z 100RC 100 CAF 1 RCV DMH FSV TWINLINE 20 10400201 BlastRazor Z 200RC 200 CAF 1 RCV DMH FSV TWINLINE 20 10110870 RCV 5 2 1 10110880 DMH 11 2 1 10112106 TWI...

Page 32: ...32 CONTRACOR 1 7 3 3 1 1 2 DMH TWINLINE 3 4 RCV DMH 5 DMH 6 Twinline 1 5 7...

Page 33: ...33 CONTRACOR BlastRazor Z 100RC BlastRazor Z 200RC Art 10400101 10400201 8 9 10 14 2 1 11 FSV 12 1 25 13 14 15 4 4 1 1 2 3 4 5...

Page 34: ...34 CONTRACOR 1 7 10 6 7 4 2 14 2 1 TWINLINE 1 2 FSV 3 4 3 1 2...

Page 35: ...35 CONTRACOR BlastRazor Z 100RC BlastRazor Z 200RC Art 10400101 10400201 R 7 3 CAF 3 5 5 1 5 2 1 CAF 3 2 3...

Page 36: ...36 CONTRACOR 1 7 5 3 160 1 2 3 5 2 6...

Page 37: ...37 CONTRACOR BlastRazor Z 100RC BlastRazor Z 200RC Art 10400101 10400201 6 1 1 2 3 4 Twinline Twinline RCV RCV TWINLINE...

Page 38: ...9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 32 32 33 34 35 36 37 38 39 18 30 40 41 42 42 42 43 43 44 44 44 44 45 7 1 BlastRazor Z 100RC BlastRazor Z 200RC 1 80900016 1 8...

Page 39: ...120155 1 1 10 73132090 1 73132310 1 11 73132344 1 73132427 1 12 52150002 1 1 13 10110950 1 1 14 10110960 1 1 15 10110870 1 1 16 10110930 1 1 17 10110850 1 1 18 10110911 2 2 19 10110990 1 1 20 10110921...

Page 40: ...34 52120006 1 1 35 10110942 1 1 36 10110828 1 1 37 28300005 2 28300006 2 38 64110022 2 64110026 2 39 60210440 2 2 40 10110880 DMH 1 1 41 10112401 2 2 42 10112402 6 6 43 10112106 20 20 44 90100005 8 8...

Reviews: