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CONQUEST REVERSIBLE PLATE COMPACTORS 

               OPERATOR

S MANUAL 

 

 

- 13 - 

TROUBLESHOOTING 

Problem

 

Possible Cause

 

Solution

 

Reduced speed or no forward 

motion 

Low oil level. Check the oil 

level in the hydraulic pump 

located in the handle 

Top up oil until level. Move the 

command lever several times 

(this operation helps blow the 

air out from the oil circuit) 

The machine only goes 

backward 

The lip packing is broken or 

worn 

Replace the lip packing 

Low backward speed or no 

speed at all 

There’s too much oil in the 

hydraulic pump located on the 

handle 

Fill out the oil in excess and 

restore the level 

The pump oil level decreases 

during compaction 

There’s some air under 

pressure in the pump 

Open the pump’s cap to blow 

the excess air out 

The oil pipe leaks 

Replace the leaking parts 

 

The engine’s revs are regular 

but the machine does not 

vibrate 

The seal of vibrating cylinder 

is broken or worn and spilling 

the oil inside the vibrator 

Replace the seal and top up 

the oil level (pump and exciter) 

Replace the belt 

The transmission belt is 

broken 

The wear and tear has caused 

the belt to loosen up 

Replace the centrifugal clutch 

 

The engine’s revs are low but 

the exciter does not stop 

The centrifugal clutch has 

broken 

The centrifugal clutch has 

broken 

Repair or replace the 

centrifugal clutch 

Repair or replace the 

centrifugal clutch 

Reduced or irregular speed 

The engine revs are not 

correct 

Verify that during compaction 

gas lever is at the max position 

Reset the engine revs with 

proper instrument 

The engine works and the 

exciter creates vibrations but 

the machine doesn’t work or 

works in an irregular way 

Mechanical failure or 

dismissing of eccentrical 

weight 

Open the exciter and remove 

the cause of failure 

Summary of Contents for CA5570

Page 1: ...E PLATE COMPACTORS OPERATOR S MANUAL Copyright 2019 Conquest Equipment Inc CA5570 REVERSIBLE PLATE COMPACTOR OPERATOR S MANUAL Serial ________________________________ 548 BOURQUIN RD ESTEVAN SK S4A 2A...

Page 2: ...al Risk 6 Max Inclination 6 Function 6 Applications 7 Operation 7 Checks Before Starting 7 Engine Starting Manual 8 Engine Stop Manual 8 Engine Stop Electric Starter 9 Engine Oil 9 Air Filter Dry 9 Ai...

Page 3: ...DESCRIPTION Fuel Type Do not refuel with open flames Personal protective equipment is mandatory Read the instruction manual before operating Guaranteed sound power level Lifting point Accelerator pos...

Page 4: ...it off when the engine is not working WARNING If fuel tank leaks replace it immediately A fuel tank in bad condition could explode Do not use the compactor in places where there are gaseous exhalation...

Page 5: ...ance is required for a good performance of the compactor BATTERY Always wear adequate protection for the eyes face and hands while working near a battery Do not lean over the batteries while they are...

Page 6: ...ng the vibrating plate on previously compacted soils MAX INCLINATION FUNCTION The vibration required for tamping is produced by the exciter which is on the compacting plate The engine starts the excit...

Page 7: ...ven by the control positioned on the guide handle allows compacting forward stationary compaction compacting backwards APPLICATIONS Road maintenance foundations excavations and trenches Use the plate...

Page 8: ...speed for a few minutes 8 The compactor will begin to move when the throttle lever will be in operating position ENGINE STOP MANUAL 1 Move the throttle lever to the minimum position Let the engine tur...

Page 9: ...operating in dusty areas 1 Open air cleaner and remove element 2 Lightly and repeatedly tap the element on a hard surface to eliminate all excess dirt 3 Clean the element 4 Replace the air filter Do n...

Page 10: ...15 6 volts regulated Maximum current no limit with temperatures 51 7 C Maximum charging time charge until the current drops below 1 amp Charge at constant voltage from 13 2 to 13 8 volts maximum 1 amp...

Page 11: ...ONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 11 Do not dispose of waste oil batteries fuel and other dangerous substances in the environment Follow the disposal rules in force in your country...

Page 12: ...l bath models Check fuel tank and fuel cap lid Replace if necessary Check oil level refill if it is necessary Check engine RPM Check exciter lid Daily Engine First oil change After 20 h Engine Clean s...

Page 13: ...e leaking parts The engine s revs are regular but the machine does not vibrate The seal of vibrating cylinder is broken or worn and spilling the oil inside the vibrator Replace the seal and top up the...

Page 14: ...0 4150 4200 For the CA55 models the number of revolutions of the engine is an indicative value for the adjustment of the plate refer to the number of revolutions of the vibrator WARNING Do not set the...

Page 15: ...clutch Belt 55 kN Engine DL44 DH40 DH50 Kohler 15LD440 Hatz 1 B40 Hatz 1 D50 Engine displacement 441 cm3 462 cm3 517 cm3 Engine power 8 1 kW 11 0 Hp 7 4 kW 10 0 Hp 7 9 kW 10 7 Hp Fuel Diesel Diesel D...

Page 16: ...for hand arm vibration level in accordance with annex D prEN500 4 2001 The hand harm vibration level is 4 5 m s2 The plate compactor has been tested on a macadam surface produced with unclean stone cr...

Page 17: ...AL CLUTCH POS DESCRIPTION PART NO Q TY 10 HOUSING 1 20 BALL BEARING 2 30 SEEGER 1 40 SEEGER 1 50 WASHER 2 60 HUB 1 70 CENTRIFUGAL FLY WEIGHT 2 80 CLUTCH LINING 151995 2 90 SPRING 2 100 COVER DISK 2 11...

Page 18: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 18 PUMP...

Page 19: ...G D22 D30 H40 x1599 1 6 PUMP COVER CA55 531013 1 7 PISTON BUSHING 531011 1 8 PERMAGLIDE BUSHING PAP 20X23 H20 151213 2 9 O RING 3150 131060 1 10 PUMP HOUSING CA55 531008 1 11 OR 4187 131759 1 12 LOWER...

Page 20: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 20 HANDLE...

Page 21: ...PUMP 531007 1 4 HANDLE 531015 1 5 SCREW 152298 2 6 WASHER 151198 2 7 SHEAT 530188 1 8 THROTTLE CABLE 151105 1 9 HANDLE SUPPORT 530333 2 10 SCREW 152139 4 11 WASHER 151813 4 12 WASHER 151201 4 13 LOCKI...

Page 22: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 22 EXCITER...

Page 23: ...530276 1 16 PISTON CR25 40 V 10 07 530291 1 17 CUSC SFERE 609 ZZ 151012 2 18 SEEGER I 24 UNI 7437 151195 1 19 TCEI SCREWM16X 40 12 9 UNI 5931 151031 4 20 LIP PACKING NA 25X 17X 5 5 VITON 131093 1 21 G...

Page 24: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 24 BASE PLATE...

Page 25: ...530154 3 3 TCEI SCREW M16X160 10 9 UNI 5931 151956 6 4 TCEI SCREW M16X 90 10 9 UNI 5931 151955 2 5 SHOCKMOUNT 2M D100X55 M16X40 131753 4 6 LOCKING NUT M16 DIN 982 151835 4 7 BASE PLATE 530700 1 8 RUBB...

Page 26: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 26 ROLLBAR...

Page 27: ...UBBER SUPPORT 530202 1 6 RUBBERCOVER 530120 1 7 PALSTIC CAP D 40 131021 4 8 WASHER M 6 UNI 6592 ZN 151198 3 9 CRANK START SUPPORT ONLY FOR HATZ 1D41 530220 1 10 BUFFER PM 30X20 M8X23 131927 1 11 LOCKI...

Page 28: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 28 ENGINE SUPPORT...

Page 29: ...ONTACT WASHER 8 8 2x22x1 6 151805 1 12 TE SCREWM8X50 10 9 UNI 5737 152012 1 13 WASHER PULLEY 28X8 5 SP 5 ZN 560267 1 14 ENGINE LOMBARDINI 15LD 440 BATH OIL FILTER ELECTRIC START 181123 1 14 ENGINE HAT...

Page 30: ...CONQUEST REVERSIBLE PLATE COMPACTORS OPERATOR S MANUAL 30 ENGINE SUPPORT...

Page 31: ...284 4 30 BAR M24 L 75 530062 1 31 SHOKMOUNT MF D 60x40 M12x40 60 SH 132080 1 32 BALL KNOB D40 M10x20 131804 1 33 STARTING DASHBOARD 131006 1 34 MOUSSE 750x100 SP 20 UNDER BATTERY 531034 1 35 AROUND BA...

Page 32: ...negligence or damage to the attachment or surrounding environment Claims are limited to replacement parts and a reasonable labor amount Warranty does not cover service mileage downtime or replacement...

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